U-Groove Dial Optical Sorting Machine
The U-groove dial optical sorting machine is specifically designed for the inspection and sorting of cylindrical components, including pins, shafts, rollers, and other items that cannot stand upright on a flat surface. The machine features a U-shaped groove along the edge of the glass dial, where products can lie securely for accurate inspection. This design prevents components from rolling or falling, ensuring stable placement and precise measurement.
The inspection speed varies depending on the material and the feeding system, ranging from 300 to 1000 parts per minute. It offers high inspection accuracy, achieving a precision of ±0.02 mm. The use of machine vision technology replaces manual inspection, significantly reducing error rates. Additionally, the system can be customized according to customer requirements, including adjustments to the inspection criteria and precision levels. This flexibility allows the machine to meet specific quality control needs across various industries.
The U-groove dial optical sorting machine integrates several systems to perform thorough inspection and sorting of cylindrical components. It includes an automated feeding system, a transmission and positioning, an automatic measurement system uses advanced sensors and cameras to evaluate dimensions and surface features, determining the quality of each component. The automated sorting and unloading system separate acceptable products from defective ones, directing them accordingly. An intelligent control system oversees the entire process, allowing real-time adjustments to inspection criteria based on user settings. Additionally, a computer data processing system collects and analyzes measurement data, providing statistical insights for quality control and optimization.
This combination of automated and high-precision systems ensures accuracy, efficiency, and flexibility in sorting operations. The system's adaptability to different inspection criteria and its ability to provide detailed statistical analysis make it a valuable asset for maintaining high production standards.
Soldering iron tips Bolt Pins Cylindrical components Shaft components- Head diameter: 2-10mm
- Total height: 2-30mm
- Sorting precision: ±0.01mm
- Air pressure: 5 kg/cm²
- Mainframe: industrial control computer
- Digital camera: industrial camera
- Machine weight: 650 kg
- Machine dimensions (L×W×H): 1350×1100×1800mm
Using a visual inspection machine for bolts significantly improves efficiency by accurately detecting defects, inconsistencies, and foreign materials. This automated process ensures high-quality sorting while reducing the need for manual labor, ultimately leading to more consistent quality control and faster sorting times.
Yes, our automatic inspection machines are designed with adjustable settings and customizable machine vision system, facilitating them to sort and handle a wide range of bolt types and sizes. This flexibility makes them suitable for various industrial applications, accommodating different shapes, sizes, and materials.
Absolutely. Our visual sorting machines can sort objects based on multiple criteria at the same time, including color, shape, size, and texture. This multi-criteria sorting capability enhances accuracy and versatility, making it easier to meet specific quality standards for different products.
