Dead Block Coiler
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SA-XBZ-600
Static coiler for drawing low carbon steel wires to smaller diameters and coiling wires on stem wire carriers
Specifications
- Type: Vertical
- Dimensions (L×W×H): 3.1×1.8×2.3m
- Capstan diameter: 560mm
- Motor power: 22kW
- Inlet wire diameter: 3.0-5.0mm
- Drawing speed: 300m/min
- Machine materials: Frame made of standard structural steel; panels and doors in cold-rolled sheet metal with painted finish.
Features
- Supports a range of die options, including tungsten carbide, polycrystalline diamond (PCD), and nano-coated dies, each selected for durability and resistance to wear. Quick die change allows for smooth transitions between wire sizes during multi-spec production.
- The wire drawing process is controlled through a PLC-based system with an integrated touchscreen, allowing operators to fine-tune parameters such as drawing speed and tension. Designed for consistent output, this setup is ideal for continuous production with minimal operator input.
Main Components and Configuration
- Pay-off stand: Holds round wire coils; includes automatic deviation and tension control to prevent tangling. Also features wire break and tangle detection for uninterrupted operation.
- Drawing unit: Main drive consisting of a variable frequency motor, dual capstans coated with tungsten carbide, and a flexible take-up arm for coiling on stem carriers.
- Wire diameter range: Inlet Ø5.0 → Outlet Ø2.0
- Power output: ≤22KW
- Control unit: Siemens PLC with integrated HMI interface for real-time monitoring of drawing force, speed, coil weight, and wire specifications.