Emulsifying Machine for Kettle
- Video
Kettle-mounted high shear emulsifiers are installed on the top of a reaction vessel or mixing tank, so emulsification, homogenization, and dispersion can take place directly inside the batch vessel. The rotor-stator head draws material from the surrounding liquid into the working zone, where the high-speed rotor and fixed stator create strong shear, impact, and turbulence. As the material passes through the stator openings, oil-water phases can be broken into smaller droplets, while soft agglomerates, powders, or solid particles are dispersed more evenly through the liquid phase. Since the emulsifier works inside the same vessel used for reaction, heating, cooling, or mixing, it can reduce material transfer between equipment and support cleaner, more controlled batch processing for creams, emulsions, ointments, slurries, and other liquid-liquid or liquid-solid formulations.
| Model | |||||
| Emulsifying Motor Power (kW) | 11 | 22 | 37 | 55 | 55 |
| Capacity (L) | 600 | 1000 | 2000 | 3000 | 5000 |
| Rotor Speed (rpm) | 2900 | 1450 | 1450 | 980 | 980 |
Widely used for creams, emulsions, ointments, slurries, oil-water mixtures, powder-liquid formulations, and other materials that require emulsification, homogenization, and dispersion inside a reaction vessel or mixing tank.
- Paints and Coatings
- Inks
- Leather Coatings
- Pesticides and Fertilizers
- Viscous Materials
- Cosmetics
- Chemicals
- New Materials
- Direct installation on the kettle or mixing tank allows emulsification, homogenization, and dispersion to take place inside the same vessel, so the material does not need to be transferred to separate processing equipment.
- The high-shear rotor-stator head can reduce droplet size and improve emulsion stability, depending on the material, process settings, and formulation requirements.
- Strong shear helps break down soft powder agglomerates, such as pigments, fillers, or conductive additives, so solid particles can disperse more evenly through the liquid phase.
- In-vessel high shear processing can shorten mixing and emulsification time compared with simple low-speed stirring, especially when the product requires finer dispersion or better homogenization.
- The rotor-stator circulation helps materials move more evenly inside the kettle, reducing layering and supporting better batch consistency.
- Sanitary Stainless Steel Design
Kettle-mounted emulsifiers are usually made from stainless steel with smooth surfaces, which supports easier cleaning and helps meet hygiene-related production requirements such as GMP. - Easier Maintenance
Mechanical seals are commonly used to reduce leakage and simplify maintenance, while the rotor and stator parts can be disassembled more easily for cleaning and routine inspection.