High Speed Dispersing Kettle

High Speed Dispersing Kettle
High Speed Dispersing Kettle
High Speed Dispersing Kettle
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PDK
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The high-speed dispersing kettle is designed to handle mixing and dispersion in one system. It is suitable for processes where powders need to be quickly incorporated into liquid phases. The PDK dispersing kettle combines strong shear dispersion with stable bulk mixing, helping improve efficiency during pre-mixing and large-batch production. Equipped with high-speed dispersing shafts and low-speed wall-scraping agitators, the system creates intensive turbulence and shear force to accelerate wetting and dispersion. This design allows materials to be processed more evenly while reducing mixing time, making it well suited for coatings, inks, adhesives, battery slurries, and other chemical applications.

Technical Specifications
Model Capacity (m³) Dispersing power (kW) Dispersing Speed (rpm)
PDK-1 1 15/22 0-1450
PDK-2 2 30/45 0-1450
PDK-3 3 45/55 0-1450
PDK-5 5 55/75 0-1450
PDK-8 8 75/90 0-1450
PDK-10 10 90/110 0-1450
Components
  • Equipped with Siemens PLC
  • High-Speed Dispersing Disc
  • Siemens or ABB Inverter (Customized)
  • ATEX-Certified Motor (Customized)
Applications

Suitable for wet processing of low to medium viscosity materials, including liquid–liquid and solid–liquid systems.

  • Paints and Coatings
  • Inks
  • Leather Coatings
  • Pesticides and Fertilizers
  • Viscous Materials
  • Cosmetics
  • Chemicals
  • New Materials
  • Efficient dispersion performance
    The high-speed dispersing disc generates strong shear force and turbulence, allowing powder agglomerates to break down quickly and disperse evenly in a shorter time.
  • Dual-axis mixing design
    A combination of high-speed dispersion and low-speed wall scraping ensures both fine particle dispersion and complete bulk mixing, reducing dead zones inside the kettle.
  • Improved processing efficiency
    Compared to conventional mixing tanks, the system reaches the required dispersion level faster, helping shorten production cycles and improve batch consistency.
  • Multi-functional integration
    The kettle can be configured with additional functions such as vacuum defoaming, heating or cooling, pH adjustment, and controlled feeding, allowing multiple process steps to be handled in a single unit.
  • Wide viscosity adaptability
    By adjusting speed and agitator configuration, the system can process materials ranging from low to medium-high viscosity with stable performance.

Optimized dispersing disc structure
By finely cutting wear-resistant stainless steel material into a serrated shape, the angle of the serrated shape is finely measured to create the strongest shear force and dispersion effect impeller, with high strength, durability, and sturdiness. Flexible production based on the power of the disperser, simple and practical. Easy to replace, easier to clean, and pollution-free.

Flexible disperser configurations
Available in customized single-shaft or double-shaft designs.

Flexible disperser configurations
Multi-disc configurations can be applied, and the shaft can be designed for 360-degree rotation depending on process requirements.

Customized temperature control system
Heating and cooling solutions can be tailored based on process needs, including external coil heating, electric heating, or jacketed cooling systems to maintain stable operating conditions.

Accurate automation control
Equipped with a PLC control system to achieve precise setting and real-time monitoring of parameters such as dispersed speed, temperature, vacuum degree, and time.

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