Connector Vision Inspection Machine

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Website: http://ckw-group.com/2-9-connector-vision-inspection-machine.html

Optical sorting machine with 7 CCD cameras for the dimensional measurement and defect detection of connectors and pin headers

The connector vision inspection machine combines an automatic elevator feeder with vibration bowl feeding to ensure efficient and consistent part handling. It is equipped with AI-powered visual inspection software and 7 high-resolution CCD industrial cameras for precise and comprehensive defect detection.

This system identifies surface issues such as missing pins, pin misalignment, burrs, breakage, poor molding, and chipped corners. It achieves a detection speed of 150 pcs/min with ±0.01 mm measurement precision. Upon request, the machine can also integrate with an automatic packaging unit for counting, labeling, and packaging, streamlining your inspection and post-processing workflow.

Get in touch to see how this solution can bring speed and precision to your connector inspection operations.

Inspection Cases

Specifications

General	Power		1.8 kW
	Air pressure		0.4-0.6Mpa,air inlet pipe Ø16mm
	Machine dimensions		1100(L)×1700(W)×1800(H)mm
	Machine weight		350kg
	Working conditions		Less than 90% RH
Visual inspection	Inspection speed		Design speed: 80-3000 pcs/min
	CDD Camera	Image sensor	Basler (German)
		Resolution	2560×1920,1280×1024
		Inspection accuracy	±0.01mm
	Lens	Optical lens	Custom lens
		Depth of field (DoF)	0.2-3mm
	Light source		AOI light source
Feeding	Precision belt feed system		Precision belt is made from special conductive material through integrated forming process,ensuring high accuracy (customized)