False Twist Texturing Machine JGT1000V
50 Years of Expertise in Textile Machinery
Designed for polyester POY in the 55–222 dtex range, these false twist texturing machines are used to produce low-stretch polyester DTY through drawing and false-twist texturing. When equipped with an air nozzle, they can also be used for interlaced yarn processing.
Power consumption is reduced by around 20% thanks to energy-saving heaters and motors. The direct-drive design, built with one shaft and one motor, also simplifies the transmission system by removing synchronous belts and tension pulleys, which helps the line run more efficiently with fewer failure points. Independent A/B side operation also allows different process settings on each side, making it possible to run two yarn types at the same time. To suit different processing needs, the false-twisting unit uses a stacked disc design with either single-belt or double-belt drive.
JGT1000V is used for processing 50D to 200D yarns, which are suitable for products such as chiffon dresses and premium sleepwear.
| Number of Spindles | Number of Sections | Installed Power | Dimensions (with Fixed Creel) | ||||
| Main Drive | Up Heater | Down Heater | Auxiliary Power | Total Power | |||
| 264 | 11 | 107.5kW | 74.8kW | 26.4kW | Approx. 6kW | 214.7kW | 20440×7000×5360mm |
| 288 | 12 | 110.5kW | 81.6kW | 28.8kW | Approx. 6kW | 226.9kW | 21880×7000×5360mm |
| 312 | 13 | 122.3kW | 88.4kW | 31.2kW | Approx. 6kW | 247.9kW | 23320×7000×5360mm |
| 336 | 14 | 131kW | 95.2kW | 33.6kW | Approx. 6kW | 265.8kW | 24760×7000×5360mm |
| 360 | 15 | 131kW | 102kW | 36kW | Approx. 6kW | 275kW | 26200×7000×5360mm |
| 384 | 16 | 137kw | 108.8kW | 38.4kW | Approx. 6kW | 290.2kW | 27640×7000×5360mm |
| Spindle Pitch | 110mm | ||||||
| Max. Mechanical Speed | 1000m/min | ||||||
| Applicable Material/Yarn Count Range | Polyester/55–222 dtex (50–200 denier) | ||||||
| Section Pitch | 1440mm | ||||||
| False-Twist Texturing Method | Stacked disc type VIII (friction false twist) | ||||||
| Max. Speed of False-Twist Unit | 18000r/min | ||||||
| Twist Direction | S/Z adjustable | ||||||
| Primary Heater (Texturing Heater) | Biphenyl vapor-phase heating, 2000mm | ||||||
| Secondary Heater (Setting Heater) | Biphenyl vapor-phase heating, 1460mm | ||||||
| Texturing Heater Temperature Range | 160–250 ℃ | ||||||
| Setting Heater Temperature Range | 160–250 ℃ (optional: 100–160 ℃ low-temperature biphenyl heating) | ||||||
| Cooling Plate Length | 1100mm (natural cooling) | ||||||
| Friction Roller Diameter | Ø100mm | ||||||
| Feed Roller Diameter | Ø75mm | ||||||
| Oiling Roller Diameter | Ø75mm | ||||||
| Max. Feed POY Package Size | Ø435×250mm | ||||||
| Max. Take-up Package Size | Ø250×250mm | ||||||
| Standard Package Weight | 5kg | ||||||
| Take-up Paper Tube Size | Ø69×Ø57×290mm | ||||||
- Heater
Each texturing machine is equipped with two heaters. The first heater and the second setting heater both use vapor-phase heating, with temperature control accuracy of ±1°C. An over-temperature alarm and automatic yarn cutting function also help improve dyeing uniformity and maintain yarn quality.
- Electrical Control System
PLC control and touchscreen operation make parameter setting and daily monitoring more convenient. The system also supports multi-machine networking and mobile app management. High-quality components help keep performance stable.
- Transmission System
The direct-drive transmission system uses a single motor design, while independent A and B side operation allows two yarn types to be processed at the same time for more flexible production, lower energy use, and fewer breakdown issues.
- False Twister
The false twister uses a stacked disc VIII structure and can be configured with either single-belt or double-belt drive. It also includes ceramic yarn guides and slotted output discs to suit different processing needs.
- Roller System
W1, W2, and W3 use a leather roller design. The roller frame is made of high-strength engineering plastic to keep pressure more even, and W2 is equipped with a yarn separator.
- Winding System
The high-speed winding system allows the package weight and winding length to be set separately. It supports a maximum package weight of 6 kg, delivers good package formation, and makes unwinding easier.
- Yarn Sensor and Cutter
When the yarn sensor detects a broken end, the cutter cuts the yarn automatically. This helps reduce raw material waste.
- Yarn Oiling System
The grooved oiling roller provides even oil application, while the A and B sides can be adjusted independently with stepless speed control.
- Oil Fume Suction System
Upper and lower suction ducts help remove oil fumes efficiently and keep the working area cleaner.
- Creel
- W1 Yarn Sensor
- W1 Interlacing Unit
- W1 Yarn Cutter
- W1 Roller
- Yarn Pusher Rod
- Twist Stopper
- Upper Heater
- Cooling Plate
- False Twister
- W2 Roller
- Interlacing Unit
- Lower Heater
- W3 Roller
- W3 Yarn Sensor
- Oiling Roller
- Friction Roller
- Grooved Drum
- Suction Pipe
- Trolley
- W3 Interlacing Unit
- W0 Dual Yarn Sensor
- W0 Roller
- W0 Yarn Cutter
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