The load former system is designed with a focus on enhancing productivity, ensuring the safety of employees, providing a comfortable work environment, and facilitating ease of use. This load former equipment integrates a palletizer, pallet dispenser, and conveyor, making it optimal for efficiently stacking corrugated cardboard boxes, whether strapped or unstrapped, directly from high-speed printing machines, die cutters, or carton packaging equipment.

The innovative "lifting design" eliminates the need for operators to bend, lift, or stretch excessively during the palletizing process, reducing fatigue and the risk of injuries while simultaneously optimizing the productivity and performance of printing, die-cutting, and box-gluing machines.

Advantages

• Quality assurance: The palletizing process eliminates the need to lift paperboard bundles, giving operators more time to inspect the final product for defects. This ensures only quality paperboards are delivered to your customers while maintaining operational efficiency.
• Flexible stacking configurations: Allow operators to palletize cardboard of various sizes and shapes from the RDC (rotary die cutter), FFG (flexo folder gluer), die-cutters, stitchers, and more—into customized stacking patterns and heights as per client requirements. The simple partition-based stacking structure enables operators to efficiently and effectively handle a wide range of cardboard sizes and shapes, ensuring precise and consistent results.
• 100% Electric drive: The load former operates entirely on electric power, offering a smooth, fast, and safe operation that is reliable and efficient. The electric drive design offers a significant reduction in maintenance requirements, ensuring long-term reliability in contrast to the hydraulic drive.
• User-friendly interface: The user-friendly touchscreen interface simplifies operations, allowing users to input the necessary dimensions to palletize paperboard bundles of different sizes with ease.

Components of the Load Former System

• Palletizer: the palletizer mainly consists of conveyor lift, stripper plate and powered backstop;
• Pallet Dispenser: to automatically store and release pallets;
• Roller conveyor: to convey pallets and stacks. Pallet centering device is equipped for the roller conveyor;
• Control system: with programmable PLC, pallet specifications, stack width, height and in-feed thickness can be adjusted conveniently by entering parameters.

The semi-automatic load former palletizer is designed to integrate seamlessly with any flexo printer slotter die-cutter or cardboard box production line, enhancing operational efficiency and streamlining production processes. In addition to enhancing productivity, the system is designed to minimize operator fatigue.

The hopper allows forklift or clamp attachments to load an entire pallet stack, ensuring smooth and efficient workflows. When used in conjunction with Taiyang palletizing systems, the pallet dispenser ensures a more reliable and streamlined stacking process, thereby optimizing productivity and operational ease.