Integrated Busbar Processing Machine
Busbar Punching and Busbar Bending
Integrated busbar processing machines from KIANDE are engineered to eliminate manual fabrication errors and material waste, effectively removing traditional production bottlenecks. By leveraging advanced CNC technology, our busbar fabrication systems meet the strictest electrical tolerances without the need for costly manual rework.
The process begins with automated feeding, followed by high-speed CNC punching and shearing executed directly from your imported CAD data. The final stage integrates precision hydraulic bending with real-time spring-back compensation, transforming raw conductors into finished components in a single, seamless cycle.
This busbar processing machine maintains strict tolerances (as tight as ±0.2mm), ensuring perfect alignment for complex multi-layer busbar assembly. Designed for stable, 24/7 high-output operation, our busbar machine allows you to achieve maximum production capacity with minimal labor dependency.
Contact our engineering team today for a free feasibility analysis and an optimal quote tailored to your specific busbar dimensions!
- Switchgear & Controlgear: High-conductivity busbar connections for LV/MV switchboards & panels.
- Busbar Trunking Systems: Mass production of busway straight lengths.
- Transformer Terminals: Precise bending and punching for flexible or solid copper connectors.
- Data Center Power Distribution: Reliable power bars for critical infrastructure.
Punching, shearing, and bending—all integrated into a single machine
Seamlessly load drawings with auto-programming to eliminate manual data entry
Perfect alignment for complex multi-layer busbar assembly
Full-cycle automation from loading to finished product, minimizing labor intensity
| Model | | |
| Nominal Force | Bending | 400kN |
| Punching | 300kN | |
| Stroke of X Axis | 1800mm | |
| Speed of X Axis | 0–150mm/s | |
| Marking | Barcode, QR code (optional) | |
| Conductor Size (Copper/Aluminum) | Length | 1200–6000mm |
| Width | 140–300mm | |
| Thickness | 2–6mm | |
| Positioning Accuracy | 0.2mm | |
| Repetitive Positioning Accuracy | 0.05mm | |
| Saw Blade Power | 2kW | |
| Saw Blade Diameter | 400mm | |
| Max. Bending Width | 300mm | |
| Max. Bending Height Difference | 40mm | |
| Max. Hydraulic Pressure | 31.5MPa | |
| Power Supply | 380–415VAC, 50–60Hz, 10kW | |
How long does it take to produce one busbar?
- Cycle Time: It takes approximately 0.5 to 1 minute to process one standard 3-meter busbar. Speed varies by length and the number of plug-in slots.
- Daily Capacity: Based on an 8-hour shift, one busbar processing machine can process enough busbars for 100 to 200 busway sections.
What busbar sizes can the machine handle?
- Processing Range: We support busbar widths from 30mm to 250mm and thicknesses from 3mm to 15mm.
- Max Length: Standard models handle busbars up to 4.5 meters.
What is the replacement frequency for wear parts?
- Punching Dies: Sharpen or replace every 100,000 to 150,000 hits.
- Cutting Blades: Maintain clean edges for up to 50,000 cuts depending on material hardness.
- Heavy-Duty Design: Seals and sensors are built for 24/7 continuous operation.