Amorphous ribbon core production line is a system designed for the production of amorphous cores. The primary processes involved in this production line include cutting, annealing, drying, tilting (overturning), testing, and more.
In addition to manufacture and supply amorphous ribbon core production lines, we are also a reliable partner for transformer manufacturers, manufacturing companies of transformer cores and core laminations to develop core production solutions that are comprehensive to satisfy the requirements of specifications and demands.
Amorphous Core Cutting Line
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Cut to length line for cutting and stacking of amorphous cores
Amorphous cores are becoming a popular choice by transformer manufacturers because that using the amorphous metal core allows to build smaller transformers and generate lower noise when compared to silicon steel core transformer. Furthermore, amorphous core transformers have been found to be more energy efficient than silicon steel core transformer, primarily due to its better core loss reduction.
In response to the market needs, we have independently developed amorphous core cutting line built to accommodate customers' needs for manufacturing cores of transformers, motors, inductors and reactors.
-
- Cutting Thickness (mm)
- Up to 15 layers
(each layer 0.025mm thick).
-
- Cutting Length (mm)
- 300-2000, 300-3000, 300-3500, 300-5000, 300-8000, 300-10000
-
- Cutting Speed (cuts/min)
- 0-30
-
- Feeding Speed (m/min)
- 5-90
The amorphous core cutting line is a crucial component in producing amorphous cores and serves as specialized equipment for transformer core production. Our amorphous core cutting line automates the cutting and stacking of transformer core ribbons, specifically for manufacturing C-type amorphous cores and toroidal amorphous cores. As a reliable partner for transformer manufacturers and other companies requiring amorphous cores, we have several models of amorphous core cutting lines with different specifications to cut amorphous ribbon in various length options such as 2 meters, 3 meters, 3.5 meters, 5 meters, 8 meters and 10 meters. These amorphous core cutting machines can also be tailored precisely to your individual core production needs.
Apart from the amorphous ribbon core cutting line, we also offer annealing furnace, drying tunnel oven, 90 degree tilt table and core stacking table for facilitating your manufacturing of cores.
Features
- Our amorphous core cutting line is designed as an integrated unit, with the electrical control system and main modules installed inside the machine body. The operating screen is mounted on the left side of the machine using a swing arm, making it convenient for workers to operate.
- Successful development of inline weighing technology for amorphous ribbon core production line.
- The head and frame of our amorphous core cutting line are separable, facilitating disassembly for maintenance.
- The servo system, PLC, and touchscreen are from Japan Mitsubishi, with a 10.4-inch color touchscreen.
- The main pneumatic components of our amorphous core cutting line are from the German brand FESTO.
- The material feeding platform lifting mechanism uses high-quality ball screw guides, offering wear resistance, high load-bearing capacity, and high precision.
- The feeding system of our amorphous core cutting line ensures stable and reliable performance, ensuring the high-speed transport of amorphous ribbon materials.
- The cutting length is driven by a servo motor and controlled by a computer, enabling automatic length adjustment for cutting.
Cut to Length Line for 2-meter Amorphous Ribbons
| Model | | |
| Cutting Length (mm) | 300-2000 | |
| Cutting Width (mm) | 140-220 | |
| Cutting Thickness (mm) | Up to 15 layers (each layer 0.025mm thick). | |
| Cutting Speed (cuts/min) | 0-30 | |
| Feeding Speed (m/min) | 5-90 | |
| Core Window Height (mm) | 150-850 | |
| Core Window Width (mm) | 30-450 | |
| Core Window Stack Thickness (mm) | 25-130 | |
| Length Cutting Accuracy (mm) | ±0.5 | |
| Stacking Accuracy (mm) | ±0.5 | |
| Power Supply | Three-phase five-wire 380V 50Hz, total power 10kW | |
| Air Supply (Mpa) | 0-0.7 | |
| Floor Area (m) | 1.5*2 | |
| Total Weight (kg) | 2500 | |
| Ribbon Arranging | Suspended | |
Cut to Length Line for 3-meter Amorphous Ribbons
| Model | | |
| Cutting Length (mm) | 300-3000 | |
| Cutting Width (mm) | 140-220 | |
| Cutting Thickness (mm) | Up to 15 layers (each layer 0.025mm thick). | |
| Cutting Speed (cuts/min) | 0-30 | |
| Feeding Speed (m/min) | 5-90 | |
| Cutting Core Window Height (mm) | 150-850 | |
| Cutting Core Window Width (mm) | 30-450 | |
| Cutting Core Window Stack Thickness (mm) | 25-130 | |
| Length Cutting Accuracy (mm) | ±0.5 | |
| Stacking Accuracy (mm) | ±0.5 | |
| Power Supply | Three-phase five-wire 380V 50Hz, total power 10kW | |
| Air Supply (Mpa) | 0-0.7 | |
| Floor Area (m) | 1.5*3 | |
| Total Weight(kg) | 2500 | |
| Ribbon Arranging | Suspended | |
Cut to Length Line for 3.5-meter Amorphous Ribbons
| Model | | |
| Cutting Length (mm) | 300-3500 | |
| Cutting Width (mm) | 140-220 | |
| Cutting Thickness (mm) | Up to 15 layers (each layer 0.025mm thick). | |
| Cutting Speed (cuts/min) | 0-30 | |
| Feeding Speed (m/min) | 5-90 | |
| Core Window Height (mm) | 150-850 | |
| Core Window Width (mm) | 30-450 | |
| Core Window Stack Thickness (mm) | 25-130 | |
| Length Cutting Accuracy (mm) | ±0.5 | |
| Stacking Accuracy (mm) | ±0.5 | |
| Power Supply | Three-phase five-wire 380V 50Hz, total power 10kW | |
| Air Supply (Mpa) | 0-0.7 | |
| Floor Area (m) | 1.5*3.5 | |
| Total Weight(kg) | 2500 | |
| Ribbon Arranging | Suspended | |
Cut to Length Line for 5-meter Amorphous Ribbons
| Model | | |
| Cutting Length (mm) | 300-5000 | |
| Cutting Width (mm) | 140-220 | |
| Cutting Thickness (mm) | Up to 15 layers (each layer 0.025mm thick). | |
| Cutting Speed (cuts/min) | 0-30 | |
| Feeding Speed (m/min) | 5-90 | |
| Core Window Height (mm) | 150-850 | |
| Core Window Width (mm) | 30-450 | |
| Core Window Stack Thickness (mm) | 25-130 | |
| Length Cutting Accuracy (mm) | ±0.5 | |
| Stacking Accuracy (mm) | ±0.5 | |
| Power Supply | Three-phase five-wire 380V 50Hz, total power 10kW | |
| Air Supply (Mpa) | 0-0.7 | |
| Floor Area (m) | 1.5*5 | |
| Total Weight(kg) | 2500 | |
| Ribbon Arranging | Horizontally placed | |
Cut to Length Line for 8-meter Amorphous Ribbons
| Model | | |
| Cutting Length (mm) | 300-8000 | |
| Cutting Width (mm) | 140-220 | |
| Cutting Thickness (mm) | Up to 15 layers (each layer 0.025mm thick). | |
| Cutting Speed (cuts/min) | 0-30 | |
| Feeding Speed (m/min) | 5-90 | |
| Core Window Height (mm) | 150-850 | |
| Core Window Width (mm) | 30-450 | |
| Core Window Stack Thickness (mm) | 25-130 | |
| Length Cutting Accuracy (mm) | ±0.5 | |
| Stacking Accuracy (mm) | ±0.5 | |
| Power Supply | Three-phase five-wire 380V 50Hz, total power 10kW | |
| Air Supply (Mpa) | 0-0.7 | |
| Floor Area (m) | 1.5*8 | |
| Total Weight(kg) | 2500 | |
| Ribbon Arranging | Horizontally placed | |
Cut to Length Line for 10-meter Amorphous Ribbons
| Model | | |
| Cutting Length (mm) | 300-10000 | |
| Cutting Width (mm) | 140-220 | |
| Cutting Thickness (mm) | Up to 15 layers (each layer 0.025mm thick). | |
| Cutting Speed (cuts/min) | 0-30 | |
| Feeding Speed (m/min) | 5-90 | |
| Core Window Height (mm) | 150-850 | |
| Core Window Width (mm) | 30-450 | |
| Core Window Stack Thickness (mm) | 25-130 | |
| Length Cutting Accuracy (mm) | ±0.5 | |
| Stacking Accuracy (mm) | ±0.5 | |
| Power Supply | Three-phase five-wire 380V 50Hz, total power 10kW | |
| Air Supply (Mpa) | 0-0.7 | |
| Floor Area (m) | 1.5*10 | |
| Total Weight(kg) | 2500 | |
| Ribbon Arranging | Horizontally placed | |
The amorphous core cutting line is mainly composed of material feeding system, cutting machine, automatic stacking and arranging system, main control panel and electrical control system.
Decoiler (Material Feeding System)
Material feeding is the initial step in the amorphous core cutting line, which is equipped with three decoilers, each capable of holding up to 5 layers of amorphous ribbons with approximately length of 1 ton. The three decoilers provide a synchronized supply of 15 layers of amorphous ribbons for cutting. Since amorphous ribbons are relatively thin, about 0.025mm per layer, using three decoilers to transport 15 layers of amorphous ribbons at once significantly improves the efficiency of cutting and stacking.
Features
- Three decoilers are configured in this amorphous core cutting line, each decoiler can be used independently or jointly.
- Each decoiler has stepless speed control.
- All three decoilers are integrally installed on the machine skid, making transportation, installation, and mobility convenient.
Cut-To-Length Shear (Cutting Machine)
The cutting machine of our amorphous core cutting line uses a low inertia servo motor for feeding, and two double-acting air cylinders are employed to execute the pressing and lifting motions of the upper feeding rollers. The air cylinder pressure is adjustable within a range of 0 to 0.7 MPa. The cutting machine head and body are designed as a detachable modular structure, making equipment maintenance convenient. The shearing section utilizes imported linear guides, a high-power servo motor with a crank-rod mechanism, and high-precision cutting tools to achieve high-precision cutting requirements.
Main Control Panel and Electrical Control System
All the functions of amorphous core cutting line can be realized via the main control panel, which uses a PLC intelligent control system to achieve automatic material feeding, cutting, and stacking. When the main control panel is in operation, the display screen allows real-time monitoring of the system's status, thus ensuring the smooth operation of cut-to-length line. Multiple emergency stop buttons are placed along the operation and inspection path of the main control panel to ensure safety. The pneumatic actions in various parts of the machine are all controlled by the program and are adjustable.
Automatic Ribbon Stacking & Arranging System
The linear motion of our stacking table is achieved through a servo motor via a variable-speed mechanism, rack and pinion. Upon receiving a batch of materials, the stacking table can be positioned according to preset program requirements to meet different lamination requirements for amorphous cores. The stacking thickness is controlled by a pressure cylinder mechanism with limits; based on limit signals, it can automatically descend until the stacking thickness meets the core requirements. Depending on the different cutting lengths, we can provide two types of ribbon arranging mechanism: suspended type and horizontally placed type.
FAQs
Customers such as power equipment manufacturers, electronic product manufacturers, industrial automation companies and machine manufacturing companies use amorphous cores for power transformers, electronic transformers, high-frequency transformers, electric vehicle charging transformers, and more.
Amorphous cores offer advantages like higher permeability, higher magnetic density, reduced distribution and core losses, a wide range of frequency properties, lower coercivity forces, lower no-load loss, lower temperature rise, and excellent corrosion resistance compared to transformer cores made of other materials.
Amorphous core transformers have lower hysteresis losses due to the non-crystalline structure of the amorphous steel. This means less energy is wasted in the form of heat during the magnetization and demagnetization of the core.
Amorphous cores are mainly used in amorphous core transformers but also find applications in inductors, drivers, motors, reactors, and any device requiring high-frequency, low-loss performance.
Our core cutting lines mainly consist of fully automated cutting and stacking systems, main drive, and control components.
Our amorphous core cutting line is mainly used by manufacturers of amorphous core transformer, including transformer core manufacturers and power transformer manufacturers.
Our transformer core cutting line is known for its ease of operation, high cutting accuracy, high production efficiency, reliability, and high level of automation. It leads in overall performance indicators in the domestic market.
Our amorphous core cutting line can process C-shaped cores and toroidal cores used in transformers.
Our amorphous core cutting line is primarily for rectangular strip cutting, with cutting widths ranging from 140mm to 220mm and cutting lengths ranging from 300mm to 10,000mm.
We offer both online and on-site equipment maintenance services based on customer requirements. We also provide technical training for users. In special cases where service engineers cannot visit the customer's factory, remote diagnostics and maintenance services can be provided.
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