AAC Block Production Line, Projected for 150 thousand cubic meter blocks per year
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If you wish to achieve an annual output of 150 thousand m3 AAC blocks using a whole AAC block production line, we can provide you the basic parameters listed below to help you evaluate the potential costs and benefits per year.
Please contact us for consulting more specific questions, such as plant layout, main equipment selecting, automation, cost and so on. We will offer you personalized advice.
Parameters of Production Line| No | Parameters | Index Value |
| 1 | Product | AAC Block |
| Scale | 150 thousand m3 | |
| Product Specification (m) | Concrete Block: 4.2×1.2×0.6 | |
| 2 | Working System (Three Shifts) | 22.5h Per Day |
| 7.5h Per Day | ||
| 3 | Main Raw Materials Consumption (3% loss) | |
| 1: Sand | 55391.9 tons/year | |
| 2: Quicklime | 17725.6 tons/year | |
| 3: Gypsum | 2658.8 tons/year | |
| 4: Cement | 10636.1 tons/year | |
| 5: Aluminum Paste | 70901.6 tons/year | |
| 4 | Annual Freight Volume | |
| 1: Inbound Raw Materials | 151314 tons/year | |
| 2: Outbound Finished Products | 90450 tons/year | |
| 5 | Total Installed Capacity | ≈1200 KW |
| 6 | Annual Energy Consumption | ≈2.14 million KWh |
| 7 | Total Daily Water Consumption (Except Boil Water and Cooling Water) | ≈177.66 m3 |
| 8 | Annual Gas Consumption | ≈22842 T |
| 9 | All Staff | 75 |
| Production Workers | 50 | |
| 10 | Labor Productivity of All Staff | 2010 m3/person/year |
| Labor Productivity of Production Workers | 3015 m3/person/year | |
| 11 | Land Area of Whole Plant | ≈19980 m3 |
| Building Area | ≈5000 m2-6000 m2 | |
| Storage Area | ＞6666 m3 |
| Capacity (m3/Year) | Piece Weight (m3) | Loss (%) | Total Weight (t) | Daily Consumption (t) | Consumption Per Hour(t) |
| 152280 | 600 | 1.5% | 91368 | 301.5 | 15.08 |
| Raw Materials | Proportion | Consumption Per Hour (ton) | Shift Consumption (ton) | Daily Consumption (ton) | Annual Consumption (ton) |
| Sand | 70.00% | 4.9 | 72.2 | 109.35 | 57105 |
| Lime | 17.0% | 2.7 | 20.3 | 60.9 | 18273.75 |
| Gypsum | 3.0% | 0.4 | 3.1 | 9.13 | 2741.04 |
| Cement | 10.0% | 1.6 | 12.2 | 36.55 | 10965 |
| Water | 60.0% | 7.9 | 59.2 | 177.66 | 53298 |
Please note: The consumption of aluminum powder is 71 thousand tons annually.
| Product | AAC Block |
| Specification | 4.2×1.2×0.6 m³/Mould. The blocks are cut as requested about size. |
| Product Weight | 500～700 Kg/m3 (According to formula) |
| Compressive Strength of Blocks after Autoclaving | Average Value≥3.5MPa, Minimum Value≥2.5Mpa |
| Drying Shrinkage Value | Test by fast method≤0.8mm/m; Test by standard method≤0.5mm/m |
| Freezing Resistance | After 15 cycles of freezing and thawing, Weight Loss≤5%, Strength Loss≤20%. |
| Thermal Conductivity | ≤0.12～0.18 W/ (m·k) |
| Autoclaving Time | 12 Hours |
| Working Pressure | 1.3 MPa |
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