ZJ Series Sand and Slurry Pump

ZJ Series Sand and Slurry Pump
ZJ Series Sand and Slurry Pump
ZJ Series Sand and Slurry Pump
ZJ Series Sand and Slurry Pump
ZJ Series Sand and Slurry Pump
ZJ Series Sand and Slurry Pump
ZJ Series Sand and Slurry Pump
ZJ Series Sand and Slurry Pump
ZJ Series Sand and Slurry Pump
ZJ Series Sand and Slurry Pump
ZJ Series Sand and Slurry Pump
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ZJ series sand and slurry pump is a new type of anti-abrasion pump, belonging to axial, self-suction, single-stage, single suction, centrifugal slurry pumps. This series of pumps in the hydraulic design, structural design and the use of wear-resistant materials, combines the advantages of similar products at home and abroad as well as self-innovation, featured by high efficiency and energy-saving, small vibration, low noise, reliable operation, long service life and convenient maintenance. The overall performance ranks in the domestic leading level and most of the efficiency indicators in the international advanced level.

The pump can be widely used for transporting slurry with solid particles in the electric power, metallurgy, coal, building materials and other industries, such as hydraulic ash removal in power plant, slurry transportation in metallurgical concentrator, coal slurry in coal preparation plant and transportation of heavy medium, etc.

The maximum slurry weight concentration(Cw) of ZJ series sand and slurry pump: ash (slag) slurry and coal slurry is 45%; pulp and heavy medium is 60%.

Application
Parameter
Caliber 50-300mm
Maximum flow quantity 2333m³/h
Maximum head 133.7m
Speed 300-1480r/min
Power 11-800kw

For details, please refer to the bottom clear water performance table.

Clear water performance table
Model Maximum power through belt drive (KW) Clear water performance Maximum particle size handled occasionally (mm) Weight (kg)
Flow quantity Q(m3/h) Head H(m) Speed n(r/min) Peak efficiency η(%) Net positive suction head (NPSH)r
(m)
300ZJ-I-A100 450 464-1826 15.3-65.2 300-590 80.7 3 88 5265
300ZJ-I-A95 400 441-1735 13.8-58.8 300-590 77.7 3 88 5220
300ZJ-I-A90 560 505-1844 21.2-79.9 400-730 81.4 3.9 85 5005
300ZJ-I-A85 450 477-1742 18.9-71.3 400-730 78.4 3.8 85 4965
300ZJ-I-A70 630 635-2333 16.0-76.8 490-980 80.4 3.9 92 3560
300ZJ-I-A65 500 589-2166 13.8-66.2 490-980 77.4 3.7 92 3531
300ZJ-I-A56 250 395-1568 9.7-46.0 400-980 80.9 3.5 96 3030
250ZJ-I-A103 560 402-1573 29.7-110.5 400-730 74.5 2.8 69 5085
250ZJ-I-A96 560 403-1466 25.4-93.7 400-730 77.8 3.5 69 5035
250ZJ-I-A96 450 378-1374 22.3-82.4 400-730 73.8 3.4 69 4980
250ZJ-I-A85 800 376-1504 30.1-128.7 490-980 75.6 3.5 76 4530
250ZJ-I-A83 800 367-1469 28.7-122.7 490-980 74.6 3.5 76 4514
250ZJ-I-A80 710 354-1416 26.7-114.0 490-980 72.6 3.4 76 4490
250ZJ-I-A78 630 345-1380 25.4-108.4 490-980 70.6 3.2 76 4474
250ZJ-I-A75 560 300-1480 20.8-97.5 490-980 76 3 72 3480
250ZJ-I-A73 500 292-1441 19.7-92.4 490-980 75 3 72 3446
250ZJ-I-A70 450 280-1381 18.1-84.9 490-980 73 2.9 72 3446
250ZJ-I-A68 450 272-1342 17.1-80.1 490-980 72 2.7 72 3432
250ZJ-I-A65 315 299-1249 15.4-71.0 490-980 76.9 3 72 3020
250ZJ-I-A63 315 290-1211 14.4-66.7 490-980 75.9 3 72 3008
250ZJ-I-A60 280 276-1153 13.1-60.5 490-980 73.9 2.8 72 2991
200ZJ-I-A85 560 221-907 32.0-133.7 490-980 70.5 2.8 54 4110
200ZJ-I-A75 355 225-900 22.8-102.9 490-980 72.8 3 56 3070
200ZJ-I-A73 355 219-876 21.6-97.5 490-980 71.8 3 56 3056
200ZJ-I-A70 315 205-976 19.4-86.4 490-980 75.6 2.8 56 2465
200ZJ-I-A68 315 199-948 18.3-81.5 490-980 74.6 2.8 56 2453
200ZJ-I-A65 250 235-950 16.4-72.0 490-980 79.6 2.5 62 2323
200ZJ-I-A63 250 228-921 15.4-67.6 490-980 78.6 2.5 62 2311
200ZJ-I-A60 185 218-870 13.9-62.0 490-980 82.7 2.5 62 2223
200ZJ-I-A58 185 211-841 13.0-57.9 490-980 81.7 2.5 62 2214
150ZJ-I-A70 185 93-401 22.0-91.2 490-980 62.3 2 37 2245
150ZJ-I-A65 200 150-600 17.4-75.7 490-980 69.2 2.5 48 2223

Structural features
1. ZJ series sand and slurry pump: horizontal type
1) Pump head
The pump head of ZJ series pump comprises a pump casing, impeller and shaft sealing device. The pump head and the bracket are connected by bolt fastening. The outlet position of the pump can be rotated to eight different angles at the interval of 45 degrees for installation and use as required.

The pump casing adopts double-shell structure. The outer layer is a metal pump case (including the front and rear pump shells) usually made of HT200 or QT500-7; the inner layer can be manufactured by high chromium alloy cast iron (including the volute, front and rear guard plates), or rubber (including the front and rear volutes).

The impeller consists of front and rear cover plates, blades and back blades. The blades, usually are 3-6 twisted blades. While the number of back blades are usually 8, distributed on the outside of the front and rear cover plates. The impeller(made of high chromium alloy cast iron) and shaft adopt screwed connection.

The shaft sealing device has three forms: auxiliary impeller and packing combination seal, packing seal, mechanical seal.

The auxiliary impeller and packing combination seal form is composed of stuffing box, auxiliary impeller, seal cage, packing, packing gland and shaft sleeve.

The packing seal form consists of stuffing box, spacer sleeve, seal cage, packing, packing gland and shaft sleeve.

The mechanical seal form comprises stuffing box, spacer sleeve, mechanical seal, gland and shaft sleeve.

2) Bracket part
The bracket part has two structures: horizontal split type and cylinder type.

The horizontal split bracket has two types: oil lubrication and grease lubrication. The oil lubrication bracket is mainly composed of bracket body, bracket gland, shaft, bearing box, bearing, bearing gland, nut, grease seal and other parts. 150ZJ and above pumps are also equipped with water cooling unit.

Compared with oil lubrication bracket, the grease lubrication bracket adds the embedded bearing cover and oil cup, and removes water cooling device.

The cylinder bracket adopt grease lubrication, mainly composed of bracket body, bearing body, shaft, bearing, bearing gland, oil seal, oil cup and other parts, which is only suitable for 200ZJ and below pumps with low power.

2. ZJL series sand and slurry pump: vertical type
ZJL series sand and slurry pump is primarily composed of impeller, volute, rear guard plate, shaft sleeve, bracket, support plate, shaft, bearing, bearing body and other parts.

The impeller, volute and guard plate are all made of high chromium alloy cast iron; the impeller and shaft adopt screwed connection, while the volute, bracket and bearing body use bolt fastening.

The pump shaft and motor can use direct drive coupling or belt drive. Use grease lubrication for bearings. This series of pumps has no shaft seal.

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