Butt Welding Machine

Butt Welding Machine
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Butt welding machine are specially developed for wheel rim production lines to carry out welding operations after the weld joint has been flattened. The AC flash butt welder is comprised of the flashing welder, electrical system and hydraulic system. Workpiece clamping, welding, and weld slag removal are all hydraulically driven, and the welding parameters are easily set on the touch screen.

Features
  • After flashing, upsetting is achieved using a hydro cylinder or servo motor pulse feeding according to customer requirements.
  • The welding clamp is equipped with a weld slag scraper in the jaw to automatically remove weld slag, making it easy to use.
  • The multi-stage adjustable welding current caters to welding of different wheel rim sizes.
  • This butt welder uses high quality cooper electrodes, features an outstanding electric conductivity, a high welding quality and a rejection rate of less than 0.5%.
  • The hydraulic system features a compact structure, ensuring it has a small footprint in your factory. The use of a dirt resistant hydraulic pump and servo valve ensure an excellent resistance to pollution and low dust treatment requirements, thus guaranteeing a low investment cost.
  • Both manual and automatic operation modes are supported, making the butt welder easy to use.
  • This welder features an overall framework design, allowing for a high strength, extremely precise welding operation.
  • An automatic weld slag conveyor is an optional piece of auxiliary equipment used to automatically remove weld slags from the bottom of the welder.
Technical parameters
No Main Parameters UN-630 UN-800 UN-1000 UN-1600
1 Main circuit rated input voltage AC 380V/ 1Phase AC 380V/ 1Phase AC 380V/ 1Phase AC 380V/ 1Phase
2 Control circuit rated input voltage AC 380V/ 3Phase/50HZ AC 380V/3Phase/50HZ AC 380V/ 3Phase/50HZ AC 380V/ 3Phase/50HZ
3 Secondary voltage 6.55V-11.8V 8.8V-14.6V 8.8V-14.6V 8.8V-19.6V
4 Solenoid valve voltage DC 24V DC 24V DC 24V DC 24V
5 Total power input 630kVA 825kVA 1050kVA 1610kVA
6 Rated power at 50% transformer utilization 600kVA 800kVA 1000kVA 1600kVA
7 Max. upsetting force 280kN 320kN 320kN 400kN
8 Max. clamping force 650kN 650kN 650kN 650kN
9 Max. welding cross section area 3200mm² 3500mm² 4000mm² 6000mm²
10 Max. rim band width 350mm 410mm 500mm 800mm
11 Max. rim band thickness 4.5mm 8mm 10mm 13mm
12 Min. welded rim diameter 250mm 400mm 400mm 500mm
13 Cooling water flow rate 4500L/H 4500L/H 5000L/H 6000L/H
14 Cooling water temperature ≤20℃ ≤20℃ ≤20℃ ≤20℃
15 Cooling water pressure 0.2~0.4MPA 0.2~0.4MPA 0.2~0.4MPA 0.2~0.4MPA
16 Rejection rate ≤0.5% ≤0.5% ≤0.5% ≤0.5%

All parameters for this equipment are subject to change without notice and are provided only as reference. Customization services are available, and the final equipment will be supplied based on final technical agreements between us and the customer.

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