Wall Panel Production Line, Stationary Type
The stationary type wall panel production line from Sanlian consists of concrete mixing plant, slurry infusing machine, wall panel molding machine, automatic stacker, and other equipment. The equipment in the concrete wall panel system is mainly manufactured from Q235, Q345, 40Cr and 45# steels, aluminum alloys, etc. Some of the materials come with hardening and tempering, carburizing and oxidizing treatments which improve service life of the equipment.
FP18 Wall Panel Production Line Flow Chart
1. EPS Pre-expander
2. Fluidized Bed
3. EPS Curing Silo
4. Screw Conveyer
5. Aggregate Batching Bin
6. Powder Silo
7. Mixer
8. Steep Making Machine
9. Mixing Platform
10. Control Room
11. Slurry Infusion Container
12. Hydraulic Wall Panel Molding Machine
13. Mobile Automatic Stacker
14. Forklift
15. Finished Products Storage Yard
Features
1. The stationary type lightweight wall panel production line is ideal for the investment for annual production of less than 100,000m2.
2. It features small floor space, high productivity and low cost of investment.
3. Based on customers' requirements, the building machinery can make solid and hollow wall panels with 50-200mm thickness and 2270-3000mm length.
4. The wall panel molding machine is stationary in the plant, and other equipment moves to its place to complete the production processes.
Working Principle
1. After precise batching, materials are fed into the mixer for a specific time of mixing. Mixed materials will be pumped into the hopper and then infused into the wall panel molding chamber that is constructed from aluminum molds.
2. After molding, the wall panel molding machine will open the molds and the stacker with demolding function will draw out the wall panels and stack them. When stacking, the stacker will turn the wall panels over 90° horizontally for easy transportation by forklift.
3. Finally, forklift transports the stacked products to storage yard for curing.
| Type | ||
| Charging Volume (L) | 1600 | 1600 |
| Discharging Volume (L) | 1000 | 1000 |
| Max. Grain Size of Aggregate (mm) | 5 | 5 |
| Speed of Mixing Blade (r/min) | 26.4 | 21.9 |
| Mixing Blade (PCS) | 6 | 6 |
| Model of Mixing Motor | XWD8-59-15kw | |
| Power of Mixing Motor (KW) | 15 | 15 |
| Model of Winch | 500.3 | ---- |
| Power of Winch (KW) | 4.5kw/i=20.27 | ---- |
| Height of Unloading Material (mm) | 1850 | 1850 |
| Model of Water Pump Motor | 3 phase self-sucking pump | |
| Power of Water Pump Motor | 1.1KW | 1.1KW |
| Frame Dimension in Working | 3900×4728×4382 | 3900×1550×5750 |
| Frame Dimension | 7560×6060×6565 | 7560×3065×6565 |
| Net Weight (T) | 6.2 | 5.5 |
| Function | Transferring the material and inject material into wall panel molding machine under high pressure |
| Infusing Volume | 1m3 |
| Working Pressure | 0.4Mpa |
| Motor Power | Traveling motor: 1.1KW Air compressor motor: 3KW |
| Dimension | 2755×1200×1665mm |
| Components | Slurry container, rail, air compressor, pipe |
| Function | Molding system | |
| Finished Wall Panel Size | 3000×600×75/90/100/150/200mm | |
| Output of Wall Panel with Different Thickness | 75mm | 14 PCS |
| 90mm | 12 PCS | |
| 100mm | 11 PCS | |
| 150mm | 8 PCS | |
| 200mm | 7 PCS | |
| Hydraulic Unit | Motor power | 2.2 KW |
| Operating Pressure | 3-4Mpa | |
| Molding Time | Two Hours (High aluminum cement) | |
| Net Weight | 5 T | |
| Components | Host machine, hydraulic station, mould | |
| Function | Pulling panel out of molds, collecting wall panels together and turning over 90° for easy handling by forklift | |
| Motor Power | Hydraulic Unit Motor | 6.6kw |
| Traveling Motor | 1.5kw | |
| Demoulding Motor | 1.1kw | |
| Cylinder Travel | Wall panel pushing cylinder | 1200mm |
| Turnover Cylinder | 650mm | |
| Weight | 2.2T | |
| Components | Hydraulic unit motor, Turnover Machine, Demoulding Device | |
| Panel pushing device, rail, motor, Electrical control cabinet | ||
| Frame | 4350×3612×1150mm | |
