BST25-IV
CNC Plastic Tube Bending Machine
Fully automatic thermoforming machine for bending nylon tubes and other plastic tubes used in vehicles
Plastic Tube Bending Machine (Tube Diameter 6-14mm)
Request a Quote
Designed for a wide range of automotive applications, this 4th generation nylon tube bending machines is ideal for producing essential components such as vacuum tubes, carbon tank connecting pipes, vent pipes, fuel pipes, urea hoses, brake air hoses, etc. Featuring an advanced dual-control variable frequency heating system, plastic tubes bending machines from this generation operate with a power consumption of just 8.5 kW, significantly lower than traditional high-temperature forming methods. In contrast to older processes that require pre-shaping and heating, this pipe and tube bending equipment eliminates the need for molds, reducing both setup time and costs. Its digital control system offers flexible shaping for different types of tubes.
With a 30% increase in production efficiency over previous models, this tube thermoforming machine can easily handle high-temperature materials such as PA612 and PA1012. It supports a wide range of nylon tube applications, covering up to 55% of industry needs. The versatility and robust performance of our 4th generation tube bending machinery make them an indispensable tool for automotive manufacturers looking to innovate and improve their tubing solutions.
- Tube Diameter: 6-14mm
- Usable Length: up to 1000mm
- Min. Bending Angle: 80°
- Right-Angle Production Rate: 4.5s/bend
- Max. Bends: 30
- Memory Capacity: 1000 job storage
Features
- Tube bending requirements can be directly adjusted within the system, eliminating the need for mold changes or additional setups. This allows for quicker transitions between production needs and greater flexibility
- Capable of handling tubes up to 1000mm in length, the equipment accommodates the vast majority of tube processing needs, offering versatility for various applications
- The nylon tube thermoforming machines processes tube diameters ranging from Ø6mm to Ø14mm, making it suitable for a wide range of nylon tube sizes in automotive and industrial sectors
- Achieves a right-angle bending speed of up to 4.5 seconds per bend, enhancing production efficiency and reducing cycle times for high-demand operations
- Fully compliant with ENISO12100:2010 and EN60204-1:2018 standards, ensuring safety and reliability in industrial environments
- Can be upgraded based on specific production needs and advancements in new technologies, providing a future-proof solution that adapts to evolving industry requirements
| Machine Color | White/industrial grey |
| Net Weight | 2200kg |
| Machine Size | 4250×1100×1800mm |
| Rated Power | 13kW |
| Heating Power | 8.5kW (peak value) |
| Air Consumption | 0.3-0.5m³/min |
| Power Consumption | 4.5kW.h |
| Right-Angle Production Rate | 4.5s/bend |
| Max. Bends | 30 |
| Max. Usable Length | 1000mm |
| Memory Capacity | 1000 job storage |
| Motor Power for Bending (Y axis) | 0.4kW (servo motor×1) |
| Motor Power for Rotation (Z axis) | 0.75kW (servo motor×1) |
| Motor Power for Back Feeding (X axis) | 0.4kW (servo motor×2) |
| Motor Power for Lifting (Z axis) | 0.75kW (servo motor×1) |
| Model | | | |
| Machine Color | White/industrial grey | White/industrial grey | White/industrial grey |
| Net Weight | 2100kg | 2200kg | 1600kg |
| Machine Size | 3800×1100×2050mm | 4250×1100×1800mm | 4200×850×1750mm |
| Rated Power | 13kW | 13kW | 11kW |
| Heating Power | 8.5kW (peak value) | 8.5kW (peak value) | 8.5kW (peak value) |
| Air Consumption | 0.3-0.5m³/min | 0.3-0.5m³/min | 0.3-0.5m³/min |
| Power Consumption | 5.5Kw.h | 4.5Kw.h | 3Kw.h |
| Right-Angle Production Rate | 3.5s/bend | 4.5s/bend | 6.5s/bend |
| Max. Bends | 40 | 30 | 15 |
| Max. Usable Length | 5000mm | 1000mm | 800mm |
| Memory Capacity | 2000 group | 1000 group | 300 group |
| Motor Power for Bending (Y axis) | 0.4kW (servo motor×1) | 0.4kW (servo motor×1) | 0.4kW (servo motor×1) |
| Motor Power for Rotation (Z axis) | 1.5kW (servo motor×1) | 0.75kW (servo motor×1) | 0.75kW (servo motor×1) |
| Motor Power for Back Feeding (X axis) | 0.4kW (servo motor×2) | 0.4kW (servo motor×2) | 0.4kW (servo motor×2) |
| Motor Power for Feeding (X axis) | 0.1kW (servo motor×2) | / | / |
| Motor Power for Lifting (Z axis) | 0.75kW (servo motor×1) | 0.75kW (servo motor×1) | / |
Applicable Materials
BST25-IV
- PA12/PA11 (single/multi-layer tube)
- PA612, PA1012, PA6
S3000-22V
- PA12/PA11 (single/multi-layer tube)
- PA1012, PA612, PA66, PP, PE, TPV
BST16-IIIS
- PA12/PA11 (single-layer tube)
- Tube size: 8×1
- Blank length of bend: 2650mm
- Bends: 15
- Process cycle: 72s
- Material: PA12/EVOH/PA12
- Bend radius: R20
- Flatness: >88%
- Tube size: 12×1
- Blank length of bend: 950mm
- Bends: 8
- Process cycle: 45s
- Material: PA612/EVOH/PA12
- Bend radius: R30
- Flatness: >88%
- Tube size: 12×1
- Blank length of bend: 1950mm
- Bends: 18
- Process cycle: 120s
- Material: PA12/EVOH/PP
- Bend radius: R30
- Flatness: >88%
- Tube size: 16×1.25
- Blank length of bend: 1250mm
- Bends: 11
- Process cycle: 75s
- Material: PA12/EVOH/PA12
- Bend radius: R20
- Flatness: >88%
- Tube size: 16×1.25
- Blank length of bend: 1350mm
- Bends: 10
- Process cycle: 65s
- Material: PA612/EVOH/PA12
- Bend radius: R40
- Flatness: >88%
- Tube size: 16×1.25
- Blank length of bend: 1650mm
- Bends: 13
- Process cycle: 92s
- Material: PA12
- Bend radius: R40
- Flatness: >88%
- Tube size: 16×1.25
- Blank length of bend: 650mm
- Bends: 3
- Process cycle: 22s
- Material: PA612
- Bend radius: R40
- Flatness: >88%
| Tube Size | Min. Bend Radius | Shortest Straight Line between Two Right Angles | Min. Included Angle |
| 6×1 | 15 | 25 | 80 |
| 8×1 | 20 | 30 | 80 |
| 10×1 | 25 | 35 | 80 |
| 10×1.25 | 25 | 35 | 80 |
| 12×1.25 | 30 | 40 | 80 |
| 12×1.5 | 30 | 40 | 80 |
| 12.5×1.5 | 30 | 40 | 80 |
| 14×1.5 | 35 | 45 | 80 |
| 14×2 | 35 | 45 | 80 |
| Model | S3000-22V | BST25-IV | BST16-IIIS | ||||||
| Tube Size | Min. Bend Radius | Shortest Straight Line between Two Right Angles | Min. Included Angle | Min. Bend Radius | Shortest Straight Line between Two Right Angles | Min. Included Angle | Min. Bend Radius | Shortest Straight Line between Two Right Angles | Min. Included Angle |
| 6×1 | 15 | 25 | 55 | 15 | 25 | 80 | 22 | 30 | 85 |
| 8×1 | 20 | 30 | 55 | 20 | 30 | 80 | 25 | 35 | 85 |
| 10×1 | 25 | 30 | 55 | 25 | 35 | 80 | / | / | / |
| 10×1.25 | 25 | 30 | 55 | 25 | 35 | 80 | 25 | 40 | 85 |
| 12×1 | 28 | 30 | 60 | / | / | / | / | / | / |
| 12×1.25 | 28 | 30 | 60 | 30 | 40 | 80 | / | / | / |
| 12×1.5 | 28 | 30 | 60 | 30 | 40 | 80 | 35 | 45 | 85 |
| 12.5×1.5 | 30 | 28 | 60 | 30 | 40 | 80 | 35 | 45 | 85 |
| 13.5×1.25 | 30 | 28 | 60 | / | / | / | / | / | / |
| 14×1.5 | 30 | 27 | 60 | 35 | 45 | 80 | / | / | / |
| 14×2 | 30 | 27 | 60 | 35 | 45 | 80 | / | / | / |
| 15×1.5 | 30 | 25 | 60 | / | / | / | / | / | / |
| 15×1.25 | 30 | 25 | 60 | / | / | / | / | / | / |
| 16×1.25 | 30 | 25 | 60 | / | / | / | / | / | / |
| 16×1.5 | 30 | 25 | 60 | / | / | / | / | / | / |
| 16×2 | 30 | 25 | 60 | / | / | / | / | / | / |
| 18×1.5 | 35 | 27 | 60 | / | / | / | / | / | / |
| 19×1.5 | 35 | 27 | 65 | / | / | / | / | / | / |
| 20×1.5 | 35 | 28 | 65 | / | / | / | / | / | / |
| 21×1.5 | 37 | 30 | 65 | / | / | / | / | / | / |
| 22×1.5 | 39 | 30 | 65 | / | / | / | / | / | / |
Configurations
- Heating system:Double variable frequency control
- Heating method:Full convection heating
- Programmable coordinate editing:Not supported
- Human machine interface (HMI): Low-level configuration
- Feeding control:Electric control
- Feeding method:Back feeding
- Processing accuracy:T2.5mm
- Compatibility with robot:Not supported
- Servo control:Optical fiber BUS
- Handwheel control:Available
- Optional laser marking:Available
- Production statistics:Non-available
- One-key reset:Available
- Machine status monitoring:Available
Related products
Send Message
Other Products
Most Recent
More
Other Products
Videos
