Inverted Wire Drawing Machine

Inverted Wire Drawing Machine
Inverted Wire Drawing Machine
Inverted Wire Drawing Machine
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The inverted wire drawing machine (IVD) is a high-capacity wire drawing machine specifically engineered for processing large-diameter, heavy-duty metal wires. As an essential component in metal wire production lines, this vertical wire drawing machine is designed to handle raw materials with diameters up to Ø40 mm, performing precise cold drawing to achieve significant diameter reduction while ensuring superior metallurgical quality.

Equipped with a hydraulic automatic threading system, our inverted vertical drawing machine significantly reduces manual labor and ensures a stable, continuous wire drawing process. The wire is drawn through the die box under controlled tension and is then vertically wound onto an overhead inverted take-up drum, This vertical configuration allows for the formation of large-weight finished coils that are ready for immediate industrial use or downstream processing.

Parameters
Process and Performance Parameters
Category Parameter Specification / Description
Processing Capacity Applicable Materials High, medium, and low carbon steel, spring steel, alloy steel, copper, stainless steel, tool steel, etc.
Max. Inlet Diameter Ø40 mm
Max. Finished Coil Weight 2500 kg
Drawing Performance Drum Diameter 1400 mm
Drawing Speed 0–28 m/min (adjustable)
Main Motor Power 110 kW (6-pole)
Auxiliary Functions Take-up Conveyer Travel Distance 2300 mm
Take-up Conveyer Rotation Motor Power 4 kW
Take-up Conveyer Travel Motor Power 1.5 kW
Mechanical Structure Parameters
Category Parameter Specification / Description
Dimensions Main Machine Dimensions (L×W×H) approx. 4650mm×4950mm×3400mm (including rails)
Core Components Drum Ø1400×600mm, surface coated with tungsten carbide, hardness HRC 63.
Die Box Composed of powder box and die box sections; the die box is water-cooled and can be adjusted vertically for alignment.
Straightening Unit Five-roll straightener installed before the die box to ensure straight wire entry.
Pressure Rollers 6 imported wear-resistant and high-temperature resistant nylon rollers.
Take-up Conveyer Coil diameter Ø2200 mm; driven by 4 kW motor with frequency inverter.
Reducers Gear reducers (WPDS-80, WPDO-120).
Electrical and Control System
Drive system AC variable frequency motor with gear reducer
Control core PLC intelligent control system
Speed control AC frequency inverter (brand: INOVANCE / Huichuan)
Operating interface Control panel
Fluid Power System
Hydraulic System Used to drive the hydraulic automatic clamping system for automatic wire threading
Pneumatic System Composed of cylinders, solenoid valves, and related components, used to control clamping actions such as pressure rollers
Air Supply Requirement Pressure 0.6–0.8 MPa, flow rate ≥0.25 m³/min
Utility Requirements
Power Supply Three-phase, 380V, 50Hz
Air Supply Compressed air
Production Line Process

Material loading and pay-off Threading and wire feeding (completed automatically by hydraulic system) Drawing and take-up Automatic stop at full coil and coil removal Coil unloading and cycle restart

Main Components
    1. 3.0-ton Damping Pay-off Unit

      Positioned at the beginning of the production line and used for holding and uncoiling large-diameter metal wire coils (up to Ø40 mm). The damping mechanism provides adjustable braking force to ensure stable and uniform pay-off tension during the drawing process, preventing wire loosening due to inertia or breakage, and supporting stable downstream drawing.

    1. Take-Up Conveye

      Not a passive component, but an integrated automated unit combining rotational winding, independent drive, and mobile unloading functions. Working together with the hydraulic automatic threading system of the main machine, it forms a complete automated process from loading, drawing, take-up to unloading, improving overall production efficiency.

    1. Wire Drawing Machine

      Serves as the core equipment in the metal wire cold processing line. The drawing machine applies strong drawing force to pull large-diameter metal wire through the die, reducing its diameter while simultaneously winding it into large-weight finished coils.

Customer Project Cases
Portugal Belarus Africa Italy
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