Pilot Scale Automatic Bioreactor

Pilot Scale Automatic Bioreactor
Pilot Scale Automatic Bioreactor
Pilot Scale Automatic Bioreactor
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(Stainless Steel Single-Vessel Bioreactor)

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The Stainless Steel Single-Vessel Bioreactor is a high-performance fermentation system integrated with intelligent monitoring and control capabilities. We offer 30L/50L models for laboratory R&D, designed for high-precision strain screening and process optimization. For pilot-scale applications, our 100L-500L models serve as the ideal platform for process scale-up and pre-production trials. The automatic fermenter ensures you obtain stable, reproducible fermentation data throughout every stage of development.

Key Parameters
  • Capacity: 5L-10L (customizable)
  • Vessel Material: SUS316L / SUS304 Stainless Steel
  • Surface Finish: Inner surface high-precision polish (Ra≤0.4); Outer surface polish (Ra≤0.6)
  • Working Volume: 30% - 75%
  • Temperature: Heating/Cooling dual control; Precision: ±0.2℃
  • pH: 0-12 (±0.01), Automatic bi-directional regulation (Acid/Alkali)
  • DO (Dissolved Oxygen): 0-200% (±0.1)
  • Sterilization: Fully Automatic SIP (Steam-In-Place), including sterilization timing, pressure holding, and independent filter sterilization
  • Pressure: 0 - 3 bar (±0.01), supports digital setting and automatic regulation
We provide fully automatic fermenters tailored to different needs
FZ-ES Series Single-Vessel Bioreactor (Full Automation)

Designed for the biopharmaceutical and vaccine industries where high-precision control is mandatory. This series features full-spectrum automation, from temperature and airflow to vessel pressure, requiring minimal manual intervention.

Feature
Model FZ-ES-30L FZ-ES-50L FZ-ES-100L FZ-ES-500L
Capacity 30L 50L 100L 500L
Temperature Measure & Control Measure & Control Measure & Control Measure & Control
pH Measure & Control Measure & Control Measure & Control Measure & Control
DO Measure & Control Measure & Control Measure & Control Measure & Control
Agitation Speed Variable Frequency Variable Frequency Variable Frequency Variable Frequency
Sterilization Automatic Automatic Automatic Automatic
Pressure Measure & Control Measure & Control Measure & Control Measure & Control
Flow Rate Measure & Control Measure & Control Measure & Control Measure & Control
Acid/Alkali Auto-Control Auto-Control Auto-Control Auto-Control
Foam Control Auto-Control Auto-Control Auto-Control Auto-Control
Feeding Peristaltic Pump Peristaltic Pump Peristaltic Pump Peristaltic Pump
Customization Customizable vessels with capacities ranging from 5L to 1000L
FZ-DS Series Single-Vessel Bioreactor (Cost-Effective)

Maintains automation of core parameters but optimizes costs through manual flow control.

Feature
Model FZ-DS-30L FZ-DS-50L FZ-DS-100L
Capacity 30L 50L 100L
Temperature Measure & Control Measure & Control Measure & Control
pH Measure & Control Measure & Control Measure & Control
DO Measure & Control Measure & Control Measure & Control
Agitation Speed Variable Frequency Variable Frequency Variable Frequency
Sterilization Automatic Automatic Automatic
Pressure Measure & Control Measure & Control Measure & Control
Flow Rate Manual Manual Manual
Acid/Alkali Auto-Control Auto-Control Auto-Control
Foam Control Auto-Control Auto-Control Auto-Control
Feeding Peristaltic Pump Peristaltic Pump Peristaltic Pump
Customization Customizable vessels with capacities ranging from 5L to 1000L
FZ-CS Series Single-Vessel Bioreactor (Entry-Level)

Focuses on automated control of key biological parameters (temperature, pH, dissolved oxygen). Physical parameters such as pressure and flow require manual adjustment, providing a cost-effective entry-level solution for basic fermentation needs.

Model FZ-CS-30L FZ-CS-50L FZ-CS-100L
Capacity 30L 50L 100L
Temperature Measure & Control Measure & Control Measure & Control
pH Measure & Control Measure & Control Measure & Control
DO Measure & Control Measure & Control Measure & Control
Agitation Speed Variable Frequency Variable Frequency Variable Frequency
Sterilization Automatic Automatic Automatic
Pressure Manual Manual Manual
Flow Rate Manual Manual Manual
Acid/Alkali Auto-Control Auto-Control Auto-Control
Foam Control Auto-Control Auto-Control Auto-Control
Feeding Peristaltic Pump Peristaltic Pump Peristaltic Pump
Customization Customizable vessels with capacities ranging from 5L to 1000L
Core Advantages
Hygienic Materials

The bioreactor vessel is crafted from SUS316L/SUS304 stainless steel with high-precision internal polishing (Ra≤0.4) to prevent microbial adhesion.

Sanitary Interface Components

Our bioreactor is equipped with dead-leg free and aseptic sampling valves, standard flame inoculation ports, and sanitary bottom valves to ensure a sterile environment during sampling and harvesting.

Real-time Visual Monitoring

Features a wide-angle longitudinal sight glass equipped with high-intensity LED lighting for clear observation of the fermentation state inside the vessel.

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