Semi-Automatic Busbar Assembly Line

Semi-Automatic Busbar Assembly Line
Semi-Automatic Busbar Assembly Line
Semi-Automatic Busbar Assembly Line
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Used for staged busbar assembly with manual riveting and 180° turning
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Semi-automatic busbar assembly lines are designed for busbar assembly work that combines manual riveting with assisted handling between stations. Standard semi-automatic assembly line includes three main stations, which are pre-assembly, automatic turning, and accessory assembly. At the pre-assembly station, operators first put the busbar parts together and secure them with tooling. The busbar is then moved to the turning station, where it is clamped in place for riveting. One side is riveted manually first, after which the busbar is turned 180° so the second side can be riveted in the same way. Once riveting is completed, the busbar moves to the accessory assembly station for the installation of busbar accessories.

Features
  • Pre-assembly, turning, and accessory assembly in one line
  • Automatic turning between the two riveting steps
  • Suitable for busbar assembly processes with manual riveting
  • Clamping support during the riveting stage
  • Accessory installation after riveting
Main Functions
  • Busbar Fixing
  • Turning
  • Positioning
Assembly Workflow
Pre-assembly
Transfer to turning station
First-side riveting
180° Turning
Second-side riveting
Accessory assembly
Specifications
Model KD-ZDX/H-4-6(4.5)
Max. Busduct Height 330mm (single layer)
Max. Busduct Length 6000mm
Working Efficiency Approx. 3000mm per 4min
Riveting Machine Not included
Number of Rotator 4 sets (standard)
Length of Reversal Section 4500mm
Number of Manual Lifting Fixture 3 pieces
Length of Manual Operation Station 1500mm
Hanger Material Aluminum hanger
Riveting Type Manual riveting
Power Supply 380–415VAC, 50–60Hz, 5kW
Dimensions (L×W×H) 18000×800×1900mm
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