LWR-1000-J Laser Welding AI-Powered Control System
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Laser Welding System Components
Real-time control in laser welding using advanced AI algorithms
The LWR-1000-J laser welding AI-powered control system gives you complete control over your laser welding process. It is a high-efficiency, stable real-time inference control platform specifically developed for closed-loop laser welding. This laser welding control system delivers a reliable solution for weld quality monitoring and optimization by integrating image acquisition, spectral analysis, and real-time inference algorithms.
The laser welding control system meets the high-throughput, low-latency demands of laser welding and additive manufacturing processes with its powerful AI computing capabilities and low-latency data processing, driving the technology toward intelligent automation.
Parameters
| Performance | |
| Video inference time | < 1ms (single frame 1280x384 pixels, 12-bit) |
| Signal inference time | < 0.1ms(gigabit) |
| Built-in model | CNN，LSTM、DNN etc. |
| Processors | 3 × Nvidia Jetson AGX ORIN |
| CPU | 12-core Cortex A78 ARM 64-bit CPU, 2.2 GHz |
| GPU | 2048-core NVIDIA Ampere™ GPU, 64 Tensor Cores2, 1.3 GHz |
| DL accelerator | 2× NVDLAv2，1.6GHz |
| RAM | 64GB LPDDR5，204.8GB/s |
| Flash | 64GB eMMC |
| Input Interface | |
| PCIE | 1 × PCIE4.0 ×16 /×8 |
| Camera interface | 4 × Micro BNC/CXP-3/CXP-6/CXP-12 support3/6/12 Gbps |
| Output Interface | |
| EtherCAT | 2 ×1.0GB wired network port, support EtherCAT as the master, can access slave devices |
| Other Interfaces | |
| USB | 2 × USB3.2 1 × Micro USB |
| HDMI, GPIO, CAN |
| Storage | |
| M.2 | 3 × M.2 KEY M for expanded storage |
| Power | |
| Type | AC |
| Input voltage | 220V |
| Working Environments | |
| Operating temperature | -25℃to 60℃ |
| Storage temperature | -30℃to 85℃ |
| Vibration | 3Grms@5-500 Hz, 0.5 hr/axis |
| Attack | 10G / 11 ms |
| Physical Properties | |
| Dimension (Wx D x H) mm | 500×500×220 |
| Weight | 11Kg |
| Installation | Desktop/Wall-mounted |
Features
- Instantaneous control
The laser welding control system offers sub-millisecond latency from feedback to control, enabling precise management of the highly dynamic melt pool and keyhole behaviors in both laser welding and additive manufacturing processes. - Superior AI computing
With an AI computing capacity of 825 TOPS, the AI-powered welding control system is built to handle massive datasets, allowing for rapid and sophisticated model inference. - Integrated data fusion
By acquiring multi-modal data via high-speed image and spectral capture cards, the system leverages AI algorithms to perform real-time quality assessments and dynamically adjust laser parameters for precise process control. - Unmatched bandwidth
Featuring CXP12 and PCIe 4.0 interfaces, the laser welding control system achieves an impressive 178 Gbps transmission bandwidth, guaranteeing both efficient data transfer and real-time responsiveness.
Applications
- Laser welding
Quality monitoring & closed-loop control. - Laser cutting
Quality monitoring & closed-loop control. - Additive manufacturing
Quality monitoring & closed-loop control.
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