CPL-10000-SW Large Format Galvo Laser Welding System
Laser Welding System
Laser welding workstation with galvanometer for a large working area of up to 1200×1200mm
CPL-10000-SW large format galvo laser welding system is an intelligent laser welding solution specifically designed to address the challenges of low efficiency, poor control, and high costs in ultra-large-format planar welding. The system supports a maximum processing area of 1.2m × 1.2m and is suitable for the precision welding of various materials, including aluminum alloys, die-cast aluminum, stainless steel, and copper alloys.
The CPL-10000-SW integrates several advanced technologies, such as spot-following coaxial gas shielding and fume extraction, automatic weld seam generation, and post-weld surface defect detection. It provides full closed-loop control over welding quality. The system uses a proprietary closed-loop welding quality controller combined with an AI large-model to achieve real-time quality control during the welding process, ensuring high precision and stability in the final weld.
| Application Objects | |
| Materials | Aluminum alloy, die-cast aluminum, stainless steel, copper alloy |
| Thickness (mm) | < 5 |
| Scale (m) | 1.2×1.2 |
| Speed (m/min) | < 30 |
| Methods | Single-layer, single-pass laser deep-melt welding, laser spot welding/continuous welding, no wire solder required |
| Features | Welding without gas pores, cracks, high-speed welding without hump or undercutting. |
| System Components | |
| Laser | SDL-10000-CW |
| Monitoring sensor | WMS-100-FIO |
| Laser active illumination, high speed coaxial vision camera | |
| Laser profiler | |
| Closed-loop controller | LWR-1000-J |
| Welding head | 2m long-focus field lens |
| Vision module | Active illumination, imaging frame rate 1kHz, single frame 1280x384 pixels, 12-bit |
| Motion actuators | 2D CNC 2D laser galvanometer scanner |
| Highlight Functions | |
| Pre-welding | Automatic weld seam positioning, tolerance adaptive alignment |
| In-welding | Adaptive beam profile modulation, high-speed imaging, 5-channel synchronous signal monitoring and closed-loop quality assurance. |
| Post-welding | Welding quality classification and regression |
| Full stroke | Real-time beam tracking, coaxial gas shielding, fume extraction, multi-modal real-time monitoring and AI-powered closed-loop control. |
High-power galvanometer system
A galvo system with a welding power of 12kW, a welding focal length of 2000mm, a scanning area of 1200mm × 1200mm, and a maximum welding speed of 500mm/s.
Full-vector optical field-controlled laser
Offers multiple advantages, including high power, high beam quality, and high-dynamic beam shaping frequency. Its single-fiber laser output power reaches 10kW, with a beam quality of 1.2 times the diffraction limit and a beam shaping frequency of up to 10MHz.
Coaxial spot-following system
Features a maximum motion area of 1500mm × 1500mm, a maximum motion speed of 500m/s, a repeatability of 0.015mm, and a spot-following error of 0.1mm.
3D profile scanning camera
Enables automatic weld seam generation and post-weld surface measurement, achieving fully automated welding and surface evaluation.
In-weld detection system
Can identify various welding defects in real time, such as focus drift, optical thermal distortion, welding offset, virtual welding, lack of fusion, and burn-through.
High-precision processing platform
- Industry-leading processing range
Go beyond industry standards with a processing area that is 2.4 times larger than the current maximum for other galvo systems. - Simplified operations and reduced cost
The galvo laser welding system eliminates the need for complex and expensive control methods like flying or splicing welds. - Integrated fume and weld protection
Our proprietary four-axis linkage spot synchronization technology effectively solves traditional galvo welding issues related to weld protection and fume extraction. - Total quality assurance
With integrated sensors for pre-weld, in-weld, and post-weld processes, the laser welding system enables automated weld positioning, real-time quality monitoring, and automated post-weld evaluation for complete quality assurance. - AI-powered closed-loop control
By integrating large AI models with dynamic spot modulation technology, the steel welding system provides online, closed-loop quality control throughout the entire welding process.
The CPL-10000-SW large format galvo laser welding system elevates welding technology to a new level. It delivers a highly efficient, precise, and intelligent solution that is widely applicable across major industries, helping to drive technological innovation and production efficiency.
- Full range of aluminum alloy and die-cast aluminum welding, such as for new energy vehicle and energy storage water-cooled plates.
- Copper alloy welding, such as for busbars
- Stainless steel welding, such as for hardware kitchen appliances
