Vacuum Mixing Emulsifier

Vacuum Mixing Emulsifier
Vacuum Mixing Emulsifier
Vacuum Mixing Emulsifier
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ZRX-30/50

Our advanced vacuum mixing emulsifier is designed for the production of creams, emulsions, and pastes across industries such as pharmaceuticals, cosmetics, food, and chemicals. This mixing equipment is a highly efficient and versatile tool, tailored to meet the demands of today’s quality-driven production environments.

This vacuum mixing emulsifier includes an emulsifying tank, oil-phase and water-phase storage tanks, a vacuum system, hydraulic system, and an electric control panel—ensuring seamless integration and optimal functionality throughout your production process.

Technical Specifications
Model ZRX-30 ZRX-50
Emulsification Container Container Volume 50L 80L
Working Volume 30L 50L
Permissible Working Pressure Inner tank: -0.1MPa, Jacket: 0.1MPa
Permissible Working Temperature ≤100°C (Inner tank: ≤120°C, Jacket: ≤100°C)
Slow-Speed Frame Type Agitator Rotation Speed 0-60r/min (variable frequency speed control)
Power 0.37kW 0. 75kW
High-Speed Homogenizer Rotation Speed 0-3500r/min (variable frequency speed control)
Power 1.5kW
Vacuum Degree Inside Tank -0.097MPa -0.098MPa
Medium-Speed Dispersing Agitator Rotation Speed 0-960r/min (variable frequency speed control)
Power 1.5kW
Vacuum Pump Model 2BV2060
Power 1.1kW 0.81kW
Type Liquid Ring Vacuum Pump
Features
  • All parts in contact with materials are made of SUS316L stainless steel with a mirror-polished interior and exterior, fully meeting GMP standards for hygiene and durability.
  • Equipped with fully automated controls and pipelines from leading brands like Siemens and Schneider, mixing machine ensures stable, reliable operation and precise adjustments.
  • Easy Cleaning with CIP System: The emulsifying tank is fitted with a CIP (Clean-in-Place) system, offering efficient and thorough cleaning, essential for maintaining hygiene standards with minimal downtime.
  • Three-Stage Stirring in a Vacuum Environment: With a three-stage stirring system that operates within a vacuum, the emulsifier prevents foam formation and contamination, optimizing the purity and consistency of your products.
  • Advanced Homogenizing Technology: The high-speed homogenizer reaches up to 0-3500r/min, with low-speed stirring adjustable up to 0-65r/min, offering versatility for different production requirements.
Safety protection measures
  • The lifting mechanism is disabled when discharging materials, preventing any potential collision between the stirring device and the emulsifying tank.
  • The tank cover cannot tilt unless it has been fully raised to the highest position, safeguarding against accidental contact with the stirring device.
  • During positive pressure discharge, a secure latch connects the tank body to the cover, and the lifting mechanism is deactivated to prevent movement.
  • When the vacuum system is active and the tank is under negative pressure, the lifting mechanism is locked to maintain the system safe and stable.
  • Once the tank cover is raised, the stirring mechanism is automatically disabled, reducing the risk of operator injury.
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