Grate Discharge Ball Mill

Grate Discharge Ball Mill
Grate Discharge Ball Mill
Grate Discharge Ball Mill
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HZE MINING ENGINEERING

Grate discharge ball mill is designed to crush and grind various ores and other materials.

Working principles
The transmission device drives the shell to rotate. After materials and water are fed into the shell, the size of the materials is reduced by the impact of the steel balls and ores that drop from the feeding end. The continuous feeding compels the materials to move from the feeding end to the discharge end.

Advantages
The grate discharge ball mill can forcibly discharge the ground materials and ore slurry to avoid overgrinding. Compared with a overflow ball mill of the same size, the grate discharge ball mill is more capable of processing more coarse materials. The processing equipment's adoption of rolling bearings reduces the energy consumption for starting it and makes the maintenance easy.


Features & Benefits
  • The transmission device adopts big double-row spherical rolling bearings and hybrid bearings, substantially decreasing the friction force, enabling an easier starting and reducing the energy consumption by 20% to 30%.
  • The adoption of grooved ring high manganese steel liners increases the contact surface between the balls and the ores to strengthen the grinding, reducing the energy consumption.
  • The ball mills with a diameter under 2.7 meters can adopt steel frames to benefit the modular plant design, civil engineering constructions and equipment installation.
  • A large discharge outlet boosts the production capacity.
  • The ball mills can be equipped with a high-voltage or low-voltage electric motor and deploy high manganese steel or wear-resistant rubber liners according to users' site conditions and demands. The customers can also choose the brand of motor and reducer which are installed in a ball mill.
  • The ball mills adopting hybrid bearings are also equipped with hydraulic jacks to make it convenient for installation and overhauling.
  • Stable and reliable operation and performance.
  • The ball mills with a large diameter are equipped with the slow-speed transmission device, enabling inspection and operation.
  • The oil-mist lubrication device ensures the gears' reliable and smooth function.
Application

The grate-discharge type ball mill is used for preliminary grinding or grinding ores of less than 70% of minus 200 mesh.

As one type of the most common mining equipments, ball mills are widely used in mineral processing, construction and chemical industries and for acquiring silicate and other processed ores. In general, the ball mills are used by small, medium and large-sized mineral processing companies to crush and grind ores, including gold, silver, copper, lead, zinc, nickel, manganese, iron and molybdenum, as well as limestone, barite, quartz, graphite, feldspar and fluorspar.

Technical Parameters
Small Size
Model Shell Diameter (mm) Shell Length (mm) Motor Model Power (kW) Effective Volume (m3) Max. Ball Load (t)
MQGs0909
900 900 Y225S-8 18.5 0.45 0.95
MQGs0918
900 1800 Y225M-8 22 0.9 1.9
MQGs1212
1200 1200 Y250M-8 30 1.1 2.3
MQGs1224
1200 2400 Y3155-8 55 2.2 4.6
MQGs1515
1500 1500 JR115-8 60 2.2 4.6
MQGs1530
1500 3000 JR125-8 95 5 10.5
Medium Size
Model Shell Diameter (mm) Shell Length (mm) Motor Model Power (kW) Effective Volume (m3) Max. Ball Load (t)
MQGs2122
2100 2200 JR128-8 155 6.6 13.8
MQGs2130
2100 3000 JR137-8 210 9 18.8
MQGs2430
2400 3000 JR1410-8 280 12.1 25.3
MQGs2721
2700 2100 JR1410-8 280 10.7 22.4
MQGs2727
2700 2700 JR148-8 310 13.8 28.9
MQGs2736
2700 3600 TDMK400-32 400 18.4 38.5
MQGs3230
3200 3000 TDMK500-36 500 21.8 45.6
MQGs3236
3200 3600 TDMK630-36 630 26.2 54.8
MQGs3245
3200 4500 TDMK800-36 800 32.8 68.6
Large Size
Model Shell Diameter (mm) Shell Length (mm) Motor Model Power (kW) Effective Volume (m3) Max. Ball Load (t)
MQGs3640
3600 4000 TM1000-36 1000 36.5 76.4
MQGs3645
3600 4500 TDMK1250-40 1250 42 87.9
MQGs3650
3600 5000 JM1400-40 1400 46.4 97.1
MQGs3660
3600 6000 TDMK1600-40 1600 55 115.1
MQGs4060
4000 6000 TDMK1700-30 1700 69.8 146.1
MQGs4560
4500 6000 TDMK2300-30 2300 87 182.0
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