Erythrocyte Sedimentation Rate (ESR) Tube Assembly Line

Erythrocyte Sedimentation Rate (ESR) Tube Assembly Line
Erythrocyte Sedimentation Rate (ESR) Tube Assembly Line
Erythrocyte Sedimentation Rate (ESR) Tube Assembly Line
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The ESR (Erythrocyte Sedimentation Rate) tube assembly production line is a highly automated system specifically designed for manufacturing blood sedimentation tubes used in ESR testing. This line integrates key processes, including flexible tube loading, precise liquid dispensing, efficient drying, intelligent capping, vacuum stoppering, and offset tray loading. The tube assembly line enables fully automatic output from empty tubes to finished products, requiring only one skilled operator to meet full production demands.

Manufacturing Process
  • Flexible Tube Loading: Track-based drop mechanism automatically loads 10 tubes per cycle without damaging labels while maintaining stable and reliable placement.
  • Triple Liquid Dispensing Systems: Equipped with dedicated systems for anticoagulant (3.8% sodium citrate), atomized anticoagulants (such as K₂/heparin), and clot activators. The system features high-atomization spray nozzles and ultrasonic auto-cleaning technology.
  • Dual Drying Stations: Utilizes PTC rapid heating with precise temperature control through solid-state relays. The two drying stations operate independently, ensuring uniform coating drying.
  • Smart Capping & Vacuum Stoppering: Adopts a dual safety design combining mechanical cap pickup and vacuum suction, along with servo-proportional vacuum control to ensure excellent sealing performance and stability.
  • Offset Tray Loading: After offset positioning, the tubes are directly loaded into foam trays without an intermediate transfer required.
Key Functions
  • Fully automatic operation with an intuitive HMI interface allows for one-button operation
  • Integrates an online QC sampling station to accommodate easy quality inspection without stopping production
  • Quick-release key component design that significantly reduces maintenance and cleaning time
  • An auto-refill and auto-discharge system enables rapid product changeover
  • High-standard tempered glass safety doors and nano-treated SUS304 stainless steel panels, ensuring durability while maintaining clean production environments
Applications

This production line is tailored for the medical consumables industry, serving hospital laboratories, third-party diagnostic centers, and IVD (In Vitro Diagnostic) manufacturers. The tube assembly line can mass-produce standardized glass ESR tubes pre-filled with 3.8% sodium citrate (blood-to-anticoagulant ratio 4:1). These tubes are widely used in the clinical auxiliary diagnosis for:

  • Inflammatory conditions
  • Various infections
  • Rheumatic diseases
  • Malignant tumors
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