Automatic Multi-Core Cable Terminal Crimping and Housing Insertion Machine
To produce high-quality wire harnesses for multi-core and shielded cables is necessary to employ a streamlined process that integrates multiple cable processing functions. This model of wire terminating machine combines cutting, stripping, terminal crimping, and housing insertion into a single automated workflow. Featuring conveyor-style handling and the capacity for multiple operators to work simultaneously, it offers high production efficiency with minimal investment, making it ideal for large-scale manufacturing operations.
- Approx. 5,000 to 6,500 crimps per hour
| General | Model | |
|---|---|---|
| Dimensions (L×W×H) | 2380×900×1550mm | |
| Weight | Approx. 500kg | |
| Power Supply | AC220V 50Hz | |
| Rated Current | 10A | |
| Power | 1kW | |
| Air Pressure | 0.4-0.6Mpa (the air must be filtered and dried) | |
| Space Requirement | 1×2.5m | |
| Crimping Force | 1.5T | |
| Functions | Housing | Pitch 1.1.25-VH3.96mm |
| Crimping Capacity | Approx. 5000-6500 crimps/hr (depending on number of pins, up to 12pin) | |
| Wire Processing | Cable arrangement (using fixtures), cutting, stripping, crimping and housing insertion | |
| Fixtures Recycling | Automatic recycling | |
| Control System | PLC control, servo motor | |
| Operation Control | Wire cutting, stripping, crimping and housing insertion are controlled via touch screen, with full digital control | |
| Detection Devices | Crimp test, wire shortage detection, air pressure test, paper winding inspection | |
| Auxiliary Equipment | Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank | |
| Optional | Pressure Measuring Device | Used to measure terminal crimping pressure |
| Vision Inspection | Inspection of copper wire, crimp terminal, color, and terminal housing | |
| Application Range | Stripping Length at Side A | 1-5mm |
| Wire & Cable Type | Multi-core cable, shielded cable | |
| Max. Wire Width | 30mm | |
| Max. Pins of Ribbon Cable | 2-12pin |
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The touch screen control system enables precise adjustments for cutting length, stripping depth, terminal positioning, and housing insertion, providing ease of use and efficient setup.
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Equipped with an integrated error monitoring system that displays real-time alerts on a touch screen, allowing operators to quickly identify and resolve issues, minimizing downtime during production.
