Automatic One-Sided Terminal Crimping and Housing Insertion Machine
High-speed cable assembly involves multiple processes that need to be executed with precision and efficiency. Our crimping and housing insertion equipment integrates cutting, stripping, crimping, tinning, and housing placement into a single streamlined operation. Designed for 2-20P compatibility, it supports a wide range of specifications with minimal adjustments. By accommodating both short and long wires and automatically sorting defective products, this wire terminating machine offers manufacturers a practical and versatile option for diverse production needs.
- Approx. 5,000 to 7,000 crimps per hour
| General | Model | ||
|---|---|---|---|
| Dimensions (L×W×H) | 2000×1200×1600mm | 2000×1200×1600mm | |
| Weight | Approx. 550kg | Approx. 550kg | |
| Power Supply | AC220V 50Hz | AC220V 50Hz | |
| Rated Current | 15A | 15A | |
| Power | Approx. 5kW | Approx. 5kW | |
| Air Pressure | 0.4-0.6Mpa (the air must be filtered and dried) | ||
| Space Requirement | 1.5×2.5m | 1.5×2.5m | |
| Crimping Force | 2T | 2T | |
| Functions | Housing | Pitch 1.0-VH3.96mm | |
| Crimping Capacity | Approx. 5000-7000 crimps/hr, (9500 crimps per hour when processing 16 wires simultaneously, depending on wire length and number of pins) | Approx. 5000-7000 crimps/hr, (9500 crimps per hour when processing two 10P ribbon cables simultaneously, depending on wire length) | |
| Control System | PLC control, servo motor | ||
| Wire Processing | Wire cutting, One-sided crimping and housing insertion one-sided tinning, One-sided crimping and housing insertion one-sided half stripping, One-sided crimping one-sided tinning | ||
| Operation Control | Wire feeding, cutting and stripping are controlled via touch screen, with PLC full servo control | ||
| Detection Devices | Crimp test, wire shortage detection, air pressure test, paper winding inspection | ||
| Auxiliary Equipment | Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank | ||
| Optional | Pressure Measuring Device | Used to measure terminal crimping pressure (qualified and non-qualified products are placed separately) | |
| Vision Inspection | Inspection of copper wire, crimp terminal, color, and terminal housing (qualified and non-qualified products are placed separately) | ||
| Twisting | One-sided crimping and housing insertion one-sided tinning and twisting | No | |
| Long/Short Wires | One-sided crimping and housing insertion one-sided tinning for wires with different length | No | |
| Application Range | Cutting Length | 45-850mm (customizable) | |
| Stripping Length | Front: 1-8mm, Rear: 1-12mm | ||
| Wire & Cable Type | Electric wire, solid core cable (high temperature cable, Teflon insulated cable, silicone insulated cable, halogen-free cable) (AWG28#-AWG18#) | Ribbon cable (high temperature cable, Teflon insulated cable, silicone insulated cable, halogen-free cable) (AWG28#-AWG18#) | |
| Max. Wire Width | 45mm | ||
| Number of Pins | 2-20pin | ||
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The touch screen control system allows adjustments for various parameters, including wire feeding length, cutting length, stripping depth, insulation depth, terminal crimping position, housing insertion position, and even camera alignment. These settings are easily adjustable, simplifying setup and operation for enhanced efficiency.
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Wire lengths for both short and long wires can be switched directly on the touch screen without replacing accessories, providing flexibility and reducing downtime during production.
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The robotic clamping system ensures stable wire feeding and precise alignment throughout the process, maintaining consistent wire lengths for reliable results.
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Compatible with a wide range of wire types, such as ribbon cables, PVC, silicone, Teflon-coated, and halogen-free wires, it supports multiple specifications, including spacings of 0.8, 1.0, 1.25, 1.5, 2.0, 2.54, and 3.96.
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An integrated error monitoring system displays real-time alerts on the touch screen, enabling quick fault detection and troubleshooting, ensuring smooth and uninterrupted production.
