GH018-S High-Speed Soft Winding Machine
GH018-S High-Speed Soft Winding Machine
- Cones
for a conical package shape
- Tubes
for cops that are the most flexible base for a wide range of package shapes (e.g.: cylindrical - no taper / biconical - double taper / single taper / bottle shape), depending on the winding unit (type of winding)
- STSewing yarn
Sewing yarns are especially made to pass rapidly through a sewing machine. They are a fine cord of a fibrous material, which are made of two or more filaments twisted together. The yarns form efficient stitches without breaking or becoming distorted.
- Spun yarnStaple spun yarn
Textile yarn spun twisted from staple length fiber, either natural or synthetic.
- Filament YarnFilament yarn
Synthetic yarn composed of one or more filaments that run the whole length of the yarn. Yarns of one filament are referred to as mono-filament; yarns of several filaments as multi-filament.
- COCotton
Natural fibre from the cotton plant which is spun into fine yarn.
- PET / PESPolyester
Synthetic fiber made from a thermoplastic polymer that contains the ester functional group in their main chain. Most commonly refers to a type called polyethylene terephthalate (PET) or polyethylene succinate (PES) with a melting point from 103 - 106°C.
- PPPolypropylene (PP)
Polypropylene is a thermoplastic polymer used in a wide variety of applications including packaging and labeling, textiles (e.g., ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. It’s an addition polymer made from the monomer propylene, which is rugged and unusually resistant to many chemical solvents, bases and acids.
- ARAramid
Aramid is the short term for aromatic polyamide. They are fibres, in which the chain molecules are highly oriented along the fibre axis, so the strength of the chemical bond can be exploited. The fibre is heat-resistant and of great strength. Aramid is used in materials for bulletproof vests and radial tires.
- CVViscose
Viscose, formerly known as viscose rayon, is made by treating cellulose with caustic alkali solution and carbon disulphide. It is a soft fibre commonly used in dresses, linings, shirts, shorts, coats, jackets, and other outerwear.
- TYTechnical Yarns
The yarns are used for technical textile products, which are manufactured for non-aesthetic purposes. The function such as rigidity, strength, dimension stability, design flexibility and economic viability is main feature.
GH018-S high speed soft winding machine is used before dying to wind yarns from cones to cones and to achieve a soft winded package with a good density. The winding speed can be automatically controlled by the computer, with a max. speed up to 1100 m/min. It is an ideal winder for cotton, silk and chemical fiber yarns.
Grooved drum | O/D 82mm, lead 2.5(turns)×147, angle: 0° |
Take-up tubes | Cylindrical (0°)/cones with a conicity of 3°30′, 4 °20′ |
Bobbin length | Standard 170mm, customized range: 170-280mm |
Yarn length control | Electronically set the winding yarn length up to 999999 m according to the final package. |
Slow start | Ensures a slow and stable start to improve the winding quality. |
Counterweight yarn brake | Prevent the yarn from shaking during the feeding to provide suitable winding tension. |
Knot clearing adjuster | Adjust the clearing gap |
Electronic tensioner | Tension plate |
Number of spindles per section | 12 per section |
Number of spindles, max. | 120 |
Drive | Individual variable frequency motor per spindle |
Max. winding linear speed | 1100 m/min, individually controlled per section, frequency control |
Traverse | Standard: 147mm, 152mm |
Creel balancer | Winding tension is controlled by a spring balancer |
Yarn detector | Photoelectric sensor |
Package diameter | Max. 280mm |
Start/Stop | Membrane switch control, touch screen |
Vertical anti-patterning device | Computer controlled |
Vacuum cleaner/blower | Optional, 1100W (cleaning power) |
Power consumption | 60W/spindle (at the highest speed), including the power of cleaner motor |
Power supply | 3-phase 380V 10% , 50/60Hz;220V; 440V |
Weight (12 spindles) | 350kg |
Dimension (12 spindles) | 2250mm (L)×1100mm(W)×1400mm(H) |
Cleaner weight | 132 kg, depending on the number of spindles |
Weight and dimension of the electricity box | 45kg, 700mm(L)×300mm(W)×1320mm(H) |
- Advanced yarn cleaning, tension control device and photoelectric yarn detecting avoid the yarn loop.
- Accurate and sensitive speed sensor ensures consistent winding length and package weight.
- Durable metal arbor support
- Easy opening central positioning structure of the bobbin holder offers the ease of removal of the winded package.
- Yarn inlet/outlet is equipped with ceramic protection to avoid affecting the yarn quality by friction.
- The grooved drum has dust-proof and anti-twisting device to avoid the dust accumulation and to protect the rolling bearing.
- Double-sided spindle layout comes with 12 spindle per section. Maximum number of spindles is 120 pcs of 10 sections per machine.
- Rotating pin and counterweight yarn brake offer flexible control of winding tension.
- Spring holder pressure balancer ensures uniform winding density during the whole winding process.
- Horizontal traverse soft edge device ensures even dying possible for soft packages.
- Photoelectric length measuring device ensures the winding length of each spindle is accurately consistent.