Automatic Die Cutting Machine
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Mastermatrix 106CSB
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Mastermatrix 106CSB die cutting and blanking machines are used for high-speed post-press processing of folding cartons, labels, and other paperboard packaging sheets. The newly developed cutting unit, cam-driven system, and optimized gripper movement allow the die cutter to reach up to 9,000 sheets/hour while keeping sheet transfer and cutting timing stable. Mastermatrix 106CSB is suitable for packaging converters and folding carton manufacturers that need higher output, shorter setup time, and more automated die cutting and blanking.
Technical Parameters
| Max. Sheet Size | 1060 × 760 mm |
| Min. Sheet Size | 400 × 350 mm |
| Max. Die-Cutting Size | 1060 × 745 mm |
| Inner Chase Size | 1096 × 770 mm |
| Gripper Margin | 9–17 mm |
| Sheet Specification | Paper or solid cardboard: 90–2000 g/m², 0.1–2 mm; corrugated board: ≤2 mm, flatness ≤20 mm/m² |
| Max. Working Pressure | 260 T |
| Max. Working Speed | 9000 sheets/hour* |
| Max. Feeder Pile Height | Up to 1800 mm, including pallet |
| Max. Delivery Pile Height | Up to 1500 mm, including pallet |
| Main Motor Power | 15 kW |
| Full-Load Power | 40 kW |
| Approx. Weight | 22 t |
| Overall Dimensions (L × W × H) | 10.20 × 6.16 × 2.94 m, including foot pedal and electrical cabinet |
| Compressed Air Requirements | Pressure: 0.65–0.7 MPa; flow rate: >0.8 m³/min |
| Note *Actual speed and accuracy may vary depending on board thickness, flute type, sheet flatness, and the required die-cutting pattern. | |
Main Configuration
Feeding Unit
- The paper feeding unit is servo-driven, so sheet feeding stays synchronized with the cutting station and can stop automatically when needed.
- Front and rear feeder head positions and side blowers can be adjusted automatically according to the work order data when using the Master Feeder.
- Automatic pile correction keeps sheets aligned and reduces manual adjustments.
- Motorized feeder head height adjustment simplifies setup and reduces operator labor.
- Ultrasonic double-sheet detection and third-generation mechanical double-sheet control ensure stable and reliable feeding.
- The integral adjustable pinch roller frame supports consistent sheet handling.
- Servo drive for both main and auxiliary feeders enhances smooth paper transfer.
- MasterSet electronic registration system ensures precise sheet alignment.
- Compatible with European standard 1200 × 800 mm trays.
- Fully automatic Master Feeder (optional, used with feeder logistics) further reduces operator intervention.
Die-Cutting Unit
- The die-cutting station uses a reinforced structure, optimized high-speed motion curve, and stable oil temperature control to keep cutting pressure consistent during high-speed operation.
- A large-angle indexing unit guides the sheet movement more smoothly through each cutting cycle.
- The quick-lock resin bottom plate makes plate setup faster and easier for operators.
- A steel plate quick-lock mechanism shortens plate change time between jobs.
- If a sheet is not positioned correctly, the gripper opening and sheet clamping system helps prevent it from entering the cutting area in the wrong position.
- Servo automatic pressure regulation adjusts cutting pressure according to the material and job requirements.
- Tool-free one-key pneumatic locking secures and releases the plate in both directions during setup.
MasterSet
- High-speed, high-precision image and phase sensors detect color marks, printed patterns, and sheet edges.
- The servo registration system adjusts sheet position for accurate alignment before cutting, stamping, or stripping.
- Extensive automatic deviation correction allows the system to adapt to different sheet types and reduces feeding downtime.
- Non-contact paper transport prevents scratches and protects the surface quality of the sheets.
Stripping Unit
- The second-generation quick-lock system shortens waste removal tool changes and keeps setup easier between jobs.
- Digital position display gives operators a clearer reference when adjusting the stripping tools.
- The centering system keeps the waste removal tools aligned before operation, reducing repeated corrections during setup.
- The upper stripping frame lifts pneumatically, so operators have easier access for tool cleaning, adjustment, and maintenance.
- Suction plates hold the sheets more steadily as they pass through the stripping unit at higher speeds.
Blanking Unit
- Quick-lock box tools shorten tool change time when switching between carton layouts.
- The digital fine adjustment display makes the blanking position easier to check during setup.
- The centering system keeps the box tools aligned before operation.
- The upper sub-frame lifts pneumatically for easier tool access and adjustment.
- Automatic sheet inserting and counting help organize finished blanks by batch.
- Non-stop delivery keeps finished blanks moving out while production continues.
- The automatic discharge device works with European standard 1200 × 800 mm pallets.
- Suction plates keep sheets steady as they pass through the blanking unit at higher speeds.
Test Sheet Removal
- The waste edge conveyor removes trimmed edges from the delivery area during operation.
- Non-stop sampling lets operators take test sheets for quality checks without stopping production.
- The servo-driven damping brush controls sheet movement during sampling and delivery, keeping the output more stable.
Control system
- The IPC industrial control system manages the main operating functions of Mastermatrix 106CSB and includes an industrial interconnection interface for connection with Heidelberg Prinect.
- A 21.5-inch true-color touch HMI gives operators a larger screen for machine settings, production status, operation data, and daily adjustments.
- Production recipes can be saved and recalled when similar orders are repeated, so operators do not need to enter the same settings again.
- Optional video monitoring records machine operation and supports playback and screenshots, which helps operators check production details or trace abnormal situations.
- Production operation data is collected during running, giving operators a clearer view of output, operating status, and job performance.
- The interface and operation panel are kept simple and easy to use, so the main controls can be found quickly during production.
- GS certification reflects the safety design of the die cutting and blanking system.
- Masterwork Cloud Service supports remote diagnosis, monitoring, and maintenance when technical support is needed.