Automatic Die Cutting Machine
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Duopress Power 106CSB
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Duopress Power 106CSB die cutting machines are used for paperboard packaging sheets that require die cutting, embossing, stripping, and finished blank separation in one process. The dual-station structure can be arranged according to the product layout, so different post-press steps can be completed without moving the sheets between separate machines. Capable of processing a 1060 mm format, these die cutters process paper and cardboard from 90 to 2000g/m² and can reach up to 7,000 cycles/hour for high-output packaging converting.
Technical Parameters
| Suitable Materials | |
| Paper (Min.) | 90 g/m² |
| Solid Cardboard (Max.) | 2000 g/m² |
| Corrugated Cardboard (Max.) | 2 mm |
| Operating Parameters | |
| Max. Sheet Size | 745 × 1060 mm |
| Max. Die-Cutting Pressure | 2.6 MN / 260 t |
| Max. Machine Speed | 7000 sheets/hour |
| Pile Heights, Including Pallet | |
| Max. Feeder Pile Height | 1650 mm |
| Max. Delivery Pile Height | 1300 mm |
| Overall Dimensions (L × W × H) | 12250 × 6160 × 2760 mm |
| Compressed Air Requirements | Pressure: 0.55–0.7 MPa; flow rate: 0.8 m³/min |
Main Configuration
Feeding Unit
- The synchronous belt drive requires little maintenance and keeps sheet feeding steady during operation.
- Rollers and brushes can be adjusted from one central point for easier feeder setup.
- Main and auxiliary feeding are servo driven for better timing during sheet transfer.
- Automatic lateral pile adjustment keeps the sheet stack aligned before feeding.
- The feeder can be adjusted automatically according to the job setup.
- Ultrasonic double-sheet detection checks the sheet flow before it enters the next section.
- MasterSet improves sheet alignment before cutting, embossing, and blanking.
- Optional Master Feeder can be added for automated sheet pile handling at the feeding section.
Die Cutting Units
- Unit I is used for embossing and includes 4 heating zones, while Unit II handles die cutting.
- The registration system checks sheet position before processing, so embossing and die cutting stay aligned with the printed sheet.
- Cutting pressure is adjusted by servo control according to the material, sheet thickness, and job requirements.
- Pneumatic locking secures the die-cutting chase and cutting plate during setup and operation, reducing manual locking work.
- The second-generation gripper bar works with an optimized drive curve to keep sheet transfer stable at higher running speeds.
- The combined lower support plate provides a steady base for both embossing and die cutting.
- If a sheet is not in the correct position, the gripper opening mechanism prevents it from entering the cutting area incorrectly, reducing the risk of miscuts or sheet damage.
Stripping Unit
- The registration system keeps the sheet positioned before waste removal.
- Quick-lock systems are used for the top, middle, and bottom stripping tools to shorten setup time.
- Tool position can be adjusted with position indicators as a setup reference.
- The upper stripping chase lifts pneumatically for easier tool access and adjustment.
- The gripper bar positioning device keeps sheet transfer more stable before stripping.
Blanking Unit
- Integrated quick-lock systems shorten tool changes for the blanking section.
- Tool position can be adjusted with position indicators for easier setup.
- Non-stop operation keeps finished blanks moving out while production continues.
- The separator sheet inserter places sheets between finished stacks for easier batch counting and handling.
- The registration system keeps blanks positioned before separation and delivery.
- The blanking station works with European standard 1200 × 800 mm pallets.
Test Sheet Removal
- Operators can remove test sheets during production for quality checks.
- Sampling can be done without stopping the production process.
- The servo-driven damping brush controls sheet movement during sampling and delivery.
Control System
- The Siemens control system manages the main operating functions.
- Equipped with a Siemens color touchscreen gives operators access to machine settings and running status.
- The interface is easy to use, so operators can find the main controls quickly during production.
- Duopress Power 106CSB is GS certified and meets recognized safety requirements for operation.