PAD Flange Mount Speed Reducer

PAD Flange Mount Speed Reducer
PAD Flange Mount Speed Reducer
PAD Flange Mount Speed Reducer
PAD Flange Mount Speed Reducer
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Our PAD series planetary speed reducer are produced with a round output flange and a hollow shaft output that work together to provide excellent motor drive transmission operation.

Application

These PAD speed reducers are commonly applied for use in printers, belt conveyers, gantry robots, auto packing and sealing machines, dispenser units, loader robots, etc.

Technical Parameters
Model No. Unit Stage Ratio PAD047 PAD064 PAD090 PAD110 PAD140 PAD200 PAD255
Rated Output Torque Nm 1 4 19 50 133 278 555 1050 1700
5 22 60 160 330 650 1200 2000
7 19 50 140 300 550 1100 1800
10 14 40 100 230 450 900 1500
2 20 19 50 133 278 555 1050 1700
25 22 60 160 330 650 1200 2000
35 19 50 140 300 550 1100 1800
40 19 45 120 260 500 1000 1600
50 22 60 160 330 650 1200 2000
70 19 50 140 300 550 1100 1800
100 14 40 100 230 450 900 1500
Max. Output Torque Nm 1,2 4-100 3 Times of Normal Output Torque
Rated Input Speed Rpm 1,2 4-100 5000 5000 4000 4000 3000 3000 2000
Max. Input Speed Rpm 1,2 4-100 10000 10000 8000 8000 6000 6000 4000
Micro Backlash P0 Arcmin 1 4-10 ≤1 ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2 12-100 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
Precision Backlash P1 Arcmin 1 4-10 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 20-100 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard Backlash P2 Arcmin 1 3-10 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6 ≤6
2 20-100 ≤8 ≤8 ≤8 ≤8 ≤8 ≤8 ≤8
Torsional Rigidity Nm/arcmin 1,2 3-100 8 13 30 80 150 450 1010
Max. Radial Force N 1,2 3-100 43 125 235 430 1300 3064 5900
Max. Axial Force N 1,2 3-100 990 1050 2850 2990 10590 16660 29430
Service Life Hr 1,2 3-100 22000hrs
Efficiency % 1 3-10 ≥97%
2 20-100 ≥94%
Weight Kg 1 4-10 0.7 1.3 3.2 5.8 12.3 33 57.9
2 20-100 1 1.5 4.1 7.6 16.8 38 72.6
Operating Temperature 1,2 3-100 (-15℃~+90℃)
Lubrication 1,2 3-100 Synthetic Grease
Protection Class 1,2 3-100 IP65
Mounting Position 1,2 3-100 Any Direction
Noise Level dB(A) 1,2 3-100 ≤56 ≤58 ≤60 ≤63 ≤65 ≤67 ≤70
Features of PAD Gearbox

1. High precision
Accurate positioning is realized with backlash less than 3 arc-min.
2. High rigidity and torque
Rigidity and torque are maximized with the gearbox’s single piece roller bearing.
3. High load capacity
The gear box’s outstanding load capacity is possible using its tapered roller bearing as the main bearing.
4. Methods of flange and connector
The flange and connector of the gearbox can match with any motor.
5. No leakage of grease
The gearbox is designed for use with high viscosity grease and features non-separated gears to avoid leakage.
6. Convenient maintenance
Grease does not need changing within the service time for easy installation.

Indicated of model numbers
Technology Instruction

We own two multi-national patents for components used in the structure of the inner helical gear to ensure the highest output efficiency.
Patent 1: Reduce the axial thrust caused by the running of planet gears.

Details

1. ANSYS technology was used to carry out finite element analysis to determine the gear strength. The gear shape and lead of the gear surface are treated in order to minimize noise and impact during gear engagement. This increases the service lifetime of the gears and improves operating efficiency.
2. The gears of the gearbox are made of superior quality alloy steel that has been treated with carbon-nitrogen copermeation to provide maximum wear and impact resistance.
3. The output planet carrier of the gearbox features an integrative design with its double bracing structure. The front and back bearings are distributed along a large span within the box, forming a stable one-piece structure for high torque and precision.
4. The gear ring and output housing are integrated and constructed using high quality hot forged steel, giving the gearbox added strength and durability with additional density. The integrated design ensures the geometric dimensions are accurate and provide maximum precision and strength during operation compared to other structures like built-in and clamp-on units.
5. The design of the input shaft and lock up unit features a uniform distribution to achieve dynamic balance. The double bolts are locked in place to prevent transmission slipping with the motor shaft. Zero backlash is realized.

Procurement Guidelines

Prior to choosing a gearbox, specify the gear ratio that you need. After this is selected, multiply the rated torque of the servo motor by the ratio. The value should be less than our gearbox rated output torque, which can be found in the attached data sheets. You should then take the other overloads which drive the motor into consideration to choose the maximum operating torque. This should not exceed 2 times that of our gearbox rated torque.

Once that is decided, you can choose the gearbox with the smallest volume to achieve maximum savings. You can send servo motor dimension drawings for model selection or advise the specific servo motor model number.

If you have any special requirements, please let us know.

Instructions

Step 1: Wipe off the anti-rust agent and grease on the motor shaft
Step 3: Turn the input shaft until the cap screw is seen. Make sure the cap screw is loosened.
Step 6: Re-install the rubber plug. Finish the installation.
1) Keep the reducer in a clean and dry place.
3. Caution for operation:
2) The reducer was already filled with lubrication oil. You can use it right now.
4. Caution during operation:
2) Input speed cannot exceed the proper max. speed.
Sudden temperature rise
Unstable speed
The following cost and damages are not included in our warranty:
2) If the Reducer connects with or inserts in a unit, when we dismounting or mounting on the unit and other extra action, there will be a cost. (this is not covered in the warranty)
4) Other derivative and accompanying damages.

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