- Handles 1–20 ml plastic prefilled syringes with reliable accuracy
- Inspects appearance (crimping, rubber stopper, cone cap), foreign particles, and fill volume
- Reaches inspection speeds of up to 400 syringes per minute
- Fully self-developed inspection structure with independent intellectual property rights
- Meets FDA and EU regulatory requirements
- Uses top-tier components from global and domestic brands, including Basler industrial cameras and Mitsubishi servo motors
Automatic Visual Inspection (AVI)
- Speed: 400×(1±10%)pcs/min
- Applicable container: 1-20ml plastic pre-filled syringes
- Total power: 9.5kW
- Voltage: 380V, 50Hz
- Worktable height: 960mm
- Machine dimensions (L×W×H): 2587.5×1544×2000mm
- Machine weight: approx. 2000kg
The automatic IV bag inspection machine is designed for inspecting visible foreign matter and appearance defects in transparent IV bags containing water-based injectable drugs. It effectively detects contaminants such as glass shards, hair, and white particles, as well as appearance-related issues including rubber stopper irregularities and bag deformation.
- Needle Inspection
- Rubber stopper inspection
- Base inspection
- Body Inspection
- Equipped with servo drive system for smooth, stable, and safe operation in a compact structure
- Easy and quick format changeover for different syringe sizes
- High-speed, high-resolution industrial cameras ensure precise inspection
- 360° all-around inspection without blind spots
- Core components such as electrical parts and bearings sourced from leading domestic and international brands
- Fully self-developed system with multiple patented designs and independent intellectual property rights
The automatic prefilled syringe inspection machine uses advanced machine vision to inspect visible foreign particles and appearance defects.
- Foreign particle detection: As the syringe rotates at high speed, it is rapidly braked, while the liquid inside continues moving due to inertia. During this motion, the visual system captures multiple images and analyzes them to determine if any particles such as glass fragments or fibers are present.
- Appearance inspection: The syringe rotates slowly more than 360°, allowing the vision system to capture images from all angles. These images are analyzed to detect issues such as stopper deformation or cap defects, ensuring a full-surface inspection.
- Products to be inspected
- Screw divide and infeed bottle
- Edge rolling and stopper bottom inspection
- Flip 180°
- Infeed dial
- Cone head cap inspection
- Stopper side inspection
- Foreign object detection
- Light detection outfeed dial
- Outfeed screw
- Flip 180°
- Qualified and unqualified products are respectively discharged by the automatic prefilled syringe inspection machine.
Can the visual inspection system reliably detect tiny foreign objects such as glass fragments and rubber particles inside prefilled syringes?
Yes, the automatic prefilled syringe inspection machine is capable of detecting tiny foreign bodies inside prefilled syringes, including glass fragments and rubber particles.
What are the main features of the automatic prefilled syringe inspection machine?
The automatic prefilled syringe inspection machine adopts servo transmission for stable, compact, and safe operation. It allows fast and easy format change, features ultra high-speed and high-resolution industrial cameras for precise detection, and supports 360-degree full inspection. All key components such as electrical parts and bearings are sourced from top domestic and international brands. The system is fully self-developed and integrates multiple patented technologies, ensuring complete proprietary intellectual property.
Why is machine vision inspection important for prefilled syringe inspection in the medical field?
Because the drug inside prefilled syringes can pose contamination risks, any visible foreign particles are considered critical defects. If such issues go undetected, they could result in costly product recalls and pose serious risks to end users. The automatic prefilled syringe inspection machine helps pharmaceutical manufacturers prevent such risks by ensuring reliable defect detection.
Does the automatic prefilled syringe inspection machine support 360-degree visual inspection to detect complete surface defects?
Yes, the automatic prefilled syringe inspection machine performs 360-degree visual inspection of plastic syringes to ensure complete quality assurance.
