Radial-Axial Ring Rolling Machine, D53KS

Request a Quote

Website: http://forgingmachine-en.com/3-2-radial-axial-ring-rolling-machine.html

The D53KS CNC radial-axial ring rolling machine is composed of a main drive, machine body, main slide, main roll, axial frame, centering mechanism, measuring device, hydraulic system, hydraulic pipelines, control system, track device, lubrication system, cooling system, in/out feeding system, etc. All components work collaboratively to achieve high-precision rolling of ring parts. The equipment adopts CNC technology to simultaneously roll the ring in radial and axial directions. Rolling can be performed by simply inputting parameters such as the dimensions of the ring, ring blank, rolls, and material grade. Ring dimensions and machine status are all displayed on the screen.

Outer Diameter 300mm~12000mm
Height 60mm~2000mm

Note: Custom designs available to match customer factory requirements.

Specifications

Type		800	1200	1600	2000	2500	3500	4000	5000	6300	7000	8000	9000	10000	12000
Working range	Outside diameter of ring (mm)	300-800	400-1200	400-1600	400-2000	500-2500	500-3500	600-4000	600-5000	1000-6300	1000-8000	1100-8000	1100-9000	1200-10000	1500-12000
Working range	Ring height (mm)	60-250	60-300	60-300	60-350	80-400	80-500	80-600	80-700	100-1000	100-1200	100-1600	110-1600	120-1650	130-2000
Machine data	Radial rolling force (kN)	800	1000	1250	1600	2000	2000	2500	3000	4000	5000	6300	8000	1000	16000
	Axial rolling force (kN)	630	800	1000	1250	1600	1600	2000	2500	3150	4000	5000	5000	6000	8000
	Rolling line speed (m/s)	1.3	1.3	1.3	1.3	1.3	1.3	1.3	1.3	0.4-1.4	0.4-1.4	0.4-1.4	0.4-1.4	0.4-1.4	0.4-1.4
Motor power	Radial drive motor (kW)	160	250	280	2×220	2×250	2×280	2×315	2×355	2×500	2×630	2×730	2×900	2×1200	2×1800
Motor power	Axial drive motor (kW)	2×75	2×110	2×160	2×220	2×250	2×280	2×315	2×355	2×500	2×630	2×730	2×800	2×1000	2×1300
Dimensions	Length (mm)	8500	9000	11000	13000	14000	17000	18000	20000	24000	26000	30000	36000	40000	48000
	Width (mm)	2200	2400	2500	3000	3500	3800	4200	5300	6800	7500	8500	9000	9500	12000
	Height above floor (mm)	3300	3500	3600	3800	4300	4500	4600	4700	6500	7200	8000	8500	10000	11000

Note: Automatic series models available upon request.

Advantages

The D53KS CNC radial-axial ring rolling machine adopts an upper mandrel extraction structure, facilitating the clamping and removal of ring parts and improving work efficiency. The four-column guiding structure ensures the accuracy and stability of roll movement, thereby improving the processing accuracy of ring parts. The metal fibers of rolled ring parts are continuously distributed along the circumferential direction, with dense internal structure and fine grains. Their comprehensive mechanical properties are significantly higher than ring parts processed by vertical ring rolling machines or traditional forging processes.

Applicable Materials

Carbon steel, alloy steel, stainless steel, titanium alloy, copper alloy, aluminum alloy, etc.

Applications

Can produce various types of seamless ring forgings such as bearing rings, slewing supports, gear rings, flanges, hubs, thin-walled cylindrical parts, wind power flanges, high-neck flanges, etc., widely applied in numerous industrial fields including machinery, automotive, train, shipbuilding, petrochemical, aviation, aerospace, atomic energy, and wind power generation.

Features

Operates with an electronic handwheel.
Features dual-screen display for working status; new operating console offers broad visibility.
Inputting ring part and blank dimensions can automatically generate the rolling curve.
Automatic CAR operation mode; the rolling process automatically matches radial-axial rolling based on the rolling curve.
Simple operation; the entire rolling process can be completed with just one electronic handwheel.
High degree of automation; control and operation modes include manual, semi-automatic, and fully automatic one-key operation.
The upper computer uses an industrial control computer, and the lower computer uses a German Siemens programmable controller. It features various intelligent modules, enabling automated line production, unattended operation, simple operation, and reduced labor intensity for workers.
High production efficiency. The cumulative method of local pressurization and continuous small deformation results in equipment with a small tonnage but a large processing range, high production efficiency. Compared to free forging, it has low material consumption, low energy consumption, and low comprehensive production costs.
Uses a full CNC system to intelligently adjust the size of ring products, allowing the production of various products without additional mold costs, which can meet the order demands of different customers.
Utilizes computer simulation curves to reflect forging status, resulting in a high yield rate. Compared to traditional ring rolling forging, it saves blanks.
Simple and convenient operation, saving 60% of workers compared to traditional forging processes. Ordinary workers can operate skillfully after simple training, significantly reducing labor costs and skill requirements for workers.
Manufactured from cast steel, the equipment has a stable rigid structure, is resistant to deformation, and is robust and durable.

Customer Site Pictures

Clients

D53KS-1200	Tianjin Yukai Technology
D53KA-1600	Jining Shanyou
D53KS-1600	Xiamen Yihechang
D53KS-1600	Shandong Nanshan Aluminum Industry
D53KA-5000	Zhuji Hongmao
D53KA-5500	Xinyutong Forging
D53KA-5000	Dandong Fengneng
D53KA-8000	Dandong Fengneng
D53KA-10000	Tangshan Wenfeng
D53KA-12000	Tangshan Wenfeng
D53KA-12000	Guangdong Sanhao
D53KS-6500	Jiangyin Hengye
D53KS-8000	Jiangyin Hengye
D53KA-6000	Jiangyin Liaoyuan
D53KA-7000	Shanxi Fuxingtong
D53KA-6500	Shanxi Chengye Forging
D53KA-6000	Shenyang Aviation Forging
D53KA-2500	Changzhou Kairui
D53KS-1600	Jiangyin Chengdong
D53KS-2500	Jiangyin Yuanfeng
D53KS-2500	Zhejiang Longcheng
D53KS-2500	Foshan Xinhui

D53KS-2500	Jiangyin Dongrun
D53KS-1500	Xiamen
D53KS-4000	Suzhou Enweier
D53KS-8000	Luoyang Jiaheng
D53ks-6500	Wugang Hechuang Precision Engineering
D53KS-1600	Quanzhou Lianhe
D53KS-1600	Xi'an Mucheng Heavy Industry
D53KS-800	Wuxi Zhenghong
D53KS-1200	Anhui Tuoshan Heavy Industry
D53KS-4800	Liaoning Lifate Special Equipment
D53KS-1200	Türkiye
D53KS-2500	India
D53KS-3000	India
D53KS-2000	Iran
D53KS-5000	Iran
D53KS-2000	India
D53KS-2500	Russia
D53KA-4500	Russia
D53KS-5000	Pakistan
D53KS-4000	Türkiye
D53KA-6300	Türkiye
D53KS-4000	Taiwan

What are the efficiency advantages of your company's ring rolling machines in actual production?

Our ring rolling machines are all manufactured from cast steel, ensuring stable and rigid equipment structure and robustness for durability. This guarantees the accuracy and stability of roll movement, thereby improving the processing precision of ring parts and significantly reducing scrap rates. Additionally, by adopting a CNC system, high-precision processing of ring dimensions, shape, and surface quality can be achieved, significantly enhancing overall engineering efficiency.

Which CNC ring rolling machine is suitable for producing pipe flanges used in the petrochemical industry?

Our radial-axial ring rolling machine is manufactured from cast steel, ensuring stable and rigid equipment structure, resistance to deformation, and robustness for durability. It is an ideal equipment for processing seamless ring forgings. Our ring rolling machines can produce various types of rings of corresponding sizes, including flanges and sealing rings, with guaranteed production accuracy.

Which ring rolling machine is suitable for large-scale production of wind power tower flanges and main shaft rings in the wind power industry?

Our radial-axial ring rolling machine operates with an an electronic handwheel, features a high degree of automation, and uses a cumulative method of local pressurization and continuous small deformation, which can achieve high-precision rolling of ring parts. This meets the wind power industry's demand for high-precision, large ring parts and is suitable for large-scale production of wind power tower flanges and main shaft rings.

Related Manufacturies