Automatic Two-Sided Terminal Crimping and One-Sided Housing Insertion Machine

Automatic Two-Sided Terminal Crimping and One-Sided Housing Insertion Machine
Automatic Two-Sided Terminal Crimping and One-Sided Housing Insertion Machine
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Our 2-sided crimping & 1-sided housing insertion solution supports two sides crimping and single-side housing insertion, making it ideal for producing complex wire harnesses. Each wire can be individually configured for length, providing a practical approach to handling diverse cable requirements. With a crimping capacity of 2,000 crimps per hour, this wire terminating machine ensures efficiency and consistency in processing 18AWG to 28AWG wires.

Crimping Capacity
  • Approx. 2,000 crimps per hour
Technical Data
General Model
Dimensions (L×W×H) 1700×1600×1800mm
Weight Approx. 900kg (without wire pay-off and vibrating plate)
Power Supply AC220V 50Hz
Rated Current 15A
Power 3kW
Air Pressure 0.4-0.6Mpa (the air must be filtered and dried)
Space Requirement 2.5×2m
Crimping Force 2T
Functions Crimping Capacity 2000 crimps/hr (depending on terminal housing and wire)
Wire Processing Wire cutting, One-sided full stripping, Two-sided full stripping, Two-sided half stripping, One-sided crimping, Two-sided crimping, One-sided crimping one-sided housing insertion
High-precision crimping, stripping and tinning by using ball screw mechanism
Control System LCD display, single-chip microcontroller
Detection Devices Crimp test, wire shortage detection, air pressure test, paper winding inspection
Auxiliary Equipment Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank
Operation Control Wire feeding, cutting, stripping and movement are controlled via touch screen
Optional Pressure Measuring Device Used to measure terminal crimping pressure
Application Range Cutting Length 35-1000mm (customizable)
Stripping Length Front:0.5-15mm, Rear: 0.5-7mm
Wire & Cable Type Electric wire, high temperature cable, Teflon insulated cable (AWG28#-AWG18#)
Features
  • Intelligent robotic clamping provides stable wire alignment and precise feeding, ensuring every wire maintains its configured length and achieves consistent results.

  • Tailored to process a wide range of wires, from PVC and silicone to Teflon-coated and halogen-free types, it handles 18AWG to 28AWG wire specifications easily.

  • A built-in error detection system displays real-time alerts on an intuitive touch screen, allowing operators to quickly identify and address issues without disrupting production.

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