Automatic Two-Sided Terminal Crimping and One-Sided Seal Insertion/Housing Insertion Machine
Cable assembly processes demand precision and efficiency, especially when handling diverse wire configurations. To tackle this challenge our 2-sided crimping & 1-sided seal insertion/housing insertion machine integrates multiple operations, including cutting, stripping, 2-sided crimping, and single-sides seal or housing insertion, into one cohesive system. Its ability to handle varying wire lengths and configurations ensures it meets the needs of complex production environments. The inclusion of a ball screw mechanism guarantees high-precision crimping and stripping, making it a reliable choice for 18AWG to 28AWG wires.
- 1,900 wires per hour at 100mm length
| General | Model | |
|---|---|---|
| Dimensions (L×W×H) | 1700×920×1580mm | |
| Weight | Approx. 600kg (without wire pay-off and vibrating plate) | |
| Power Supply | AC220V 50Hz | |
| Rated Current | 20A | |
| Power | 4kW | |
| Air Pressure | 0.4-0.6Mpa (the air must be filtered and dried) | |
| Space Requirement | 2.2×1m | |
| Crimping Force | 2T | |
| Functions | Crimping Capacity | 1900 wires/hr at 100mm length (depending on the wire length) |
| Wire Processing | Wire cutting, One-sided stripping, Two-sided stripping, One-sided crimping, Two-sided crimping, One-sided crimping one-sided seal insertion, One-sided crimping and seal insertion one-sided crimping, One-sided housing insertion | |
| High-precision crimping, stripping and tinning by using ball screw mechanism | ||
| Control System | LCD display, single-chip microcontroller | |
| Detection Devices | Crimp test, wire shortage detection, air pressure test, paper winding inspection | |
| Auxiliary Equipment | Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank | |
| Operation Control | Wire feeding, cutting, stripping and movement are controlled via touch screen | |
| Optional | Pressure Measuring Device | Used to measure terminal crimping pressure |
| Application Range | Cutting Length | 35-1000mm (customizable) |
| Stripping Length | Front: 0.5-15mm Rear: 0.5-7mm | |
| Wire & Cable Type | Electric wire, high temperature cable, Teflon insulated cable (AWG28#-AWG18#) |
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Equipped with robotic clamping to ensure wire stability and precise alignment, enabling consistent results for cutting, stripping, crimping, and housing insertion.
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Its adjustable wire length settings allow simultaneous processing of long and short wires, addressing diverse production requirements effectively.
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Supports a variety of wire types, including PVC, silicone, Teflon-coated, and halogen-free wires, and is compatible with 18AWG to 28AWG specifications.
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Equipped with a ball screw mechanism, it guarantees high precision in crimping, stripping, and tinning operations, ensuring consistent performance.
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Fitted with an integrated error monitoring system that provides real-time alerts on the touch screen, simplifying troubleshooting and minimizing downtime for improved production efficiency.
