Wire Shelf & Rack Welding Line Manufacturer

Wire Shelf & Rack Welding Line

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Automatic welding solution

The wire shelf & rack welding line is a fully automated system crafted for carbon steel or stainless steel shelf manufacturing. This wire shelf production line is comprised of several machines including wire straightening and cutting machine, frame bending machine, butt welding machine, and automatic multi-head mesh welding machine.
Designed with flexibility in mind, this welding equipment offers customization options to meet specific customer needs. Clients can opt for either a fully-automatic type or a semi-automatic type, depending on their requirements. Additionally, we provide the option to tailor the equipment based on efficiency preferences, ensuring a seamless integration into diverse manufacturing environments.

Specifications of Wire Shelf

Material: stainless steel, carbon steel, galvanized steel
Wire diameter: 2-8mm (round) or 12x3mm (flat)
Mesh width: 500-1000mm (customizable)
Mesh length: 500-1500mm (customizable)

Production Process

Wire straightening and cutting

Straight wires bent into square shape

Butt welding for steel wire frame

Reinforcing bars attached to the wire frame

Weld the cross wires onto the frame

Edge trimming of the wire frame

Configurations

Steel wire straightening & cutting machine
The machine is designed for the straightening and cutting of steel wire. Simply input the desired length, and the machine will automatically execute the cutting process.
1. Applicable wire diameter: 1.1-1.5mm, 2-4mm, 5-7mm
2. Length: 50-5000mm
3. Speed: 80m-120m/min
4. Precision: ±0.5mm
Steel wire flattening, straightening & cutting machine
This equipment is used for flattening and straightening cutting of wires, which can press round wires into square wires and cut them into corresponding lengths as required.
1. Wire diameter: 10x3mm, 12x3mm
2. Length: 50-5000mm
3. Speed: 8-12m/minin
4. Accuracy: ±2mm
Steel wire bending machine
This equipment is used to bend straight wire into a box shape, and can bend 2-4 wires at a time.
1. Size: 2-8mm for round wire; 10x3mm or 12x3mm for flat wire
2. Length: 2000mm (customizable)
3. Bending system: hydraulic
Butt welding machine
T-butt welding for welding wire frame and reinforced bars
1. Wire diameter: 3-12mm
2. Power: 50-150KVA
3. Power supply: AC, medium frequency
2D/3D wire bending machine
The equipment is designed to bend wires with varied diameters and shapes. Automated production of flat wires can be achieved using 2D bending machines, while 3D bending machines are employed for the fully automated production of three-dimensional wires.
1. Wire diameter: 2-6mm, 3-8mm, 5-12mm
2. Number of axes: 2 axis, 7 axis
3. Bending system: hydraulic
Automatic wire mesh panel welding machine
Customization options are available for both fully automatic production lines and semi-automatic welding machines, tailored to meet the specific requirements of customers. The equipment can be modified based on individual preferences, ensuring flexibility in design and functionality. Additionally, customization is offered to align with the efficiency standards specified by the customer, allowing for a personalized and optimized solution that meets their unique production needs.
1. Automatic wire feeding: optional
2. Wire diameter: 2-8mm
3. Size: 500-1200mm (customizable)
4. Automatic wiring: optional
5. Welding head: 1-20pcs (choose according to the width of the mesh)
6. Welding power supply: AC or MFDC
Single-station fan guard welding machine
This equipment is designed for the production of industrial fan guards, offering automated wire winding and welding. The automation features contribute to enhanced welding efficiency and improved welding quality, ensuring a more streamlined and precise manufacturing process for industrial fan guards.
1. Wire diameter: 2-8mm
2. Diameter: 200-800mm (customizable)
3. Automatic winding unit: optional
4. Dual-station mechanism: one side for winding wire, the other side for welding, doubling the efficiency.
5. Welding power supply: AC or MFDC
Welded wire mesh trimmer
This equipment is specifically designed for trimming the edges of the welded mesh, ensuring a smooth and scratch-free finish.
1. Wire diameter: 2-6mm

A diverse range of products can be produced using the wire mesh welding lines, including fan guards, fencing mesh, industrial mesh, and pet cages.

This is an automated welding line that can straighten, cut, bend, and butt weld wire in a highly automated level.

The automated welding line can weld stainless steel wire, carbon steel wire, galvanized steel wire and so on.

Established in 2001, our company boasts a 22-year tenure in the industrial welding solutions sector. Over this period, we have proudly supplied welding equipment and cutting-edge solutions to more than 1,500 customers across a vast network spanning over 80 countries.

If you have any business inquiries or product questions, please feel free to contact us.