Gear Wear Testing Machine

Gear Wear Testing Machine
Gear Wear Testing Machine
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MFZG-1

Lubricant tester for testing load bearing capacity of lubricant and fatigue strength of gear

Our gear wear testing machines are designed to evaluate the performance of lubricants and gears under load-bearing conditions, focusing on the fatigue strength and wear of gears. Developed for both gear oil research and gear material testing, it complies with the German DIN51354 standard for lubricant testing. By using standard gears, the gear wear tester automatically adjusts the applied force in real-time, making it easier and more precise to measure the strength of gear teeth and roots, as well as the scuffing load and weight changes caused by lubricant use.

Applications
Ideal for petrochemical, mechanical, energy, transportation, aerospace, automotive manufacturing, and research sectors, where gear performance and lubricant efficiency are critical to long-term machinery reliability.

Technical Specifications

Max. torque 1000N.m
Load level 12 level
Max. speed 3000rpm (stepless adjustable)
Test oil temperature 90±3℃
Motor type Servo motor
Test Gear
Gear accuracy 5
Center distance 91.5
Tooth width 20
Modulus 4.5
Number of teeth Z small=16, Z big=24
Pressure angle α=20°
Engagement angle αb=20°26ˊ
Modification coefficient X small=0.8532
X big=-0.5
Dimensions (L×W×H) (mm) 1400×550×1000

Features

  • Includes a compact industrial control cabinet with functions to detect power reduction, gear wear rebound, and evaluate the wear scar width for both gear and lubricant grades
  • Equipped with mechanical and electrical safety systems for reliable operation
  • Utilizes a proprietary HTMS control system, providing real-time torque data collection, image analysis, and advanced data processing, allowing for precise single-point and secondary data analysis
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