Rigid Cage Stranding Machine, KJ630

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Website: http://wirecable-solution.com/1-1-rigid-cage-stranding-machine.html

Rigid stranding line for manufacturing copper and aluminum conductors with large cross sections

Rigid Cage Stranding Machine: Efficient Stranding for Large Cross-Section Conductors

Introducing our rigid cage stranding machine, the KJ630, designed for the efficient manufacturing of copper and aluminum conductors with large cross-sections. This advanced stranding machine eliminates the need for backtwist during the stranding process, ensuring high-quality results. Additionally, it can handle both round and sector-shaped conductors, as well as pre-twisted compaction operations for segmented conductor.

Features

Robust frame structure for enhanced rigidity and high-speed operation

Dual active traction and support devices for increased strength and pulling force

Natural wire distribution system to prevent conductor abrasion during stranding

Automatic wire breakage detection and immediate machine stoppage for enhanced safety

PLC control for smooth operation, reliable performance, and high automation

Specifications

No. of Drums in cage	6, 12, 18, 24, 30, 36
Dia. of single wire	copper: 1.5-4.5mm
	aluminium: 1.8-5.0mm
	aluminium alloy: 1.5-4.5mm
Cage rotating speed	6-bobbin: 220 r/min 12-bobbin: 200 r/min
	18 bobbin: 180 r/min 24 bobbin: 160 r/min
	30 bobbin:120r/min
	36 bobbin: 100 r/min
Stranding pitch	6 bobbin: 37-500 mm 12 bobbin: 44-590 mm
	18 bobbin: 52-694 mm
	24 bobbin: 61-819 mm
	30 bobbin:72-965mm
	36 bobbin: 85-1300 mm
Line speed	6.9~53m/min
Sizes of bobbin in cage	PND 630
Centre height	1100mm
Capstan unit	Ø2000 (2500、3150) Dual pulling Capstan

Details

Pay-Off

Optional with mechanical tension control or tensioning with magnetic particle brakes, ensuring stable, adjustable tension control
Automatic machine stoppage in case of wire breakage

Wire Guide

Stranding Cage

Take-Up

Motorized wire clamping with mechanical and electrical protection mechanisms
Easy loading and unloading of wire bobbins
Synchronization with the main machine for continuous tension during operation and delayed stoppage after machine shutdown

Double Wheel Capstan

Dual-driven wheels with natural wire distribution to prevent conductor damage
Pneumatic pressure system to prevent cable slippage during startup
Excellent synchronization and pulling force
Safety overload protection with pin coupling

Meter Counter

Non-contact electronic meter counter for accurate and reliable measurements
Mechanical meter counter included

Control System

Siemens PLC control for smooth operation and reliable performance
All technical parameters adjustable via the touchscreen interface, with the ability to store production process parameters

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