Rigid Cage Stranding Machine, KJ630

Rigid Cage Stranding Machine, KJ630
Rigid Cage Stranding Machine, KJ630
Rigid Cage Stranding Machine, KJ630
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Rigid stranding line for manufacturing copper and aluminum conductors with large cross sections

Rigid Cage Stranding Machine: Efficient Stranding for Large Cross-Section Conductors

Introducing our rigid cage stranding machine, the KJ630, designed for the efficient manufacturing of copper and aluminum conductors with large cross-sections. This advanced stranding machine eliminates the need for backtwist during the stranding process, ensuring high-quality results. Additionally, it can handle both round and sector-shaped conductors, as well as pre-twisted compaction operations for segmented conductor.

Features
  • Robust frame structure for enhanced rigidity and high-speed operation
  • Dual active traction and support devices for increased strength and pulling force
  • Natural wire distribution system to prevent conductor abrasion during stranding
  • Automatic wire breakage detection and immediate machine stoppage for enhanced safety
  • PLC control for smooth operation, reliable performance, and high automation
Specifications
No. of Drums in cage 6, 12, 18, 24, 30, 36
Dia. of single wire copper: 1.5-4.5mm
aluminium: 1.8-5.0mm
aluminium alloy: 1.5-4.5mm
Cage rotating speed 6-bobbin: 220 r/min
12-bobbin: 200 r/min
18 bobbin: 180 r/min
24 bobbin: 160 r/min
30 bobbin:120r/min
36 bobbin: 100 r/min
Stranding pitch 6 bobbin: 37-500 mm
12 bobbin: 44-590 mm
18 bobbin: 52-694 mm
24 bobbin: 61-819 mm
30 bobbin:72-965mm
36 bobbin: 85-1300 mm
Line speed 6.9~53m/min
Sizes of bobbin in cage PND 630
Centre height 1100mm
Capstan unit Ø2000 (2500、3150) Dual pulling Capstan
Details

Pay-Off

  • Optional with mechanical tension control or tensioning with magnetic particle brakes, ensuring stable, adjustable tension control
  • Automatic machine stoppage in case of wire breakage

Wire Guide

Stranding Cage

Take-Up

  • Motorized wire clamping with mechanical and electrical protection mechanisms
  • Easy loading and unloading of wire bobbins
  • Synchronization with the main machine for continuous tension during operation and delayed stoppage after machine shutdown

Double Wheel Capstan

  • Dual-driven wheels with natural wire distribution to prevent conductor damage
  • Pneumatic pressure system to prevent cable slippage during startup
  • Excellent synchronization and pulling force
  • Safety overload protection with pin coupling

Meter Counter

  • Non-contact electronic meter counter for accurate and reliable measurements
  • Mechanical meter counter included

Control System

  • Siemens PLC control for smooth operation and reliable performance
  • All technical parameters adjustable via the touchscreen interface, with the ability to store production process parameters
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