Thermal Spray Wire

Request a Quote

View All: http://alloys-en.com/1-10-thermal-spray-wire.html

Pure metal and metal alloys for thermal spraying applications

Thermal spraying is a process where coating materials are heated and melted, then atomized into fine particles by high-speed airflow. These particles are then sprayed onto the surface of the workpiece at high velocity, forming a strong coating layer. This process imparts various physical and chemical properties to the workpiece, including enhanced hardness, wear resistance, corrosion resistance, heat resistance, oxidation resistance, insulation, electrical conductivity, sealing, sterilization, and microwave radiation protection.

Available grades: Pure Zinc, Inconel 625, Ni95Al5, Monel 400, Cr20Ni80, Monel K500, Hastelloy C-276, 45CT, Ni80Al20

Chemical Composition

Nickel (Ni)	95%
Aluminum (Al)	5%

Physical & Mechanical Properties

Melting Point	1400-1450°C
Density	8.9 g/cm³
Bond Strength	≥ 55 MPa (Flame spray), ≥ 70 MPa (Electric arc spray)
Size	1.2/1.6/2.0mm
Weight of Axle	15kg

Spraying Parameters (Electric Arc Spray)

Parameter	Recommended Value
Spray Voltage	30-40V
Spray Current	100-300A
Air Pressure	0.4-0.6MPa
Spray Distance	100-150mm
Preheat Temperature	80-150°C
Coating Thickness	0.1-1.5mm

Features

Corrosion protection: Zinc and aluminum coatings for bridges, ships, and pipelines
Wear resistance: Molybdenum coatings for automotive parts such as pistons and gears
Thermal barriers: Aluminum-based or nickel-based coatings for turbines and exhaust systems
Repair & restoration: Steel and alloy coatings for repairing worn or damaged industrial parts
Electrical conductivity: Copper and aluminum coatings for electronic and electrical contacts
Versatility: Wide range of materials and substrates
Durability: Enhances surface hardness, corrosion resistance, and heat resistance
Cost efficiency: Extends the lifespan of expensive components
Low heat input: Minimizes deformation of the base material

Your Trusted Source for Alloy Materials