Spray Booth
A painting system is composed of several integrated components, including the spray booth, air supply units, paint mixing and distribution systems, automated spraying equipment, pipelines, and control systems. Together, these elements work seamlessly to ensure precise, high-quality coating processes and efficient plant operations.
Advantages- Modular Automotive Spray Booth Structures: Offering flexible configurations to meet various production requirements and facility layouts.
- Paint Mist Capture Efficiency Above 95%: Ensuring a cleaner, environmentally friendly workspace while reducing overspray waste.
- Compatibility with Advanced Technologies: Including equipment for water-based paints, 3C1B (Three-Coat, One-Bake) processes, and circulating air spray systems that enable primerless coating operations.
The dry filter spray booth offered by Tiancheng Coating features an overhead air supply and bottom exhaust design. Its structure includes the spray booth body, recirculating air system, filtration system, paint mist capture system (using filter cardboard boxes), and an integrated process control system.
Operating Principle:The dry filter spray booth maintains balanced airflow through a recirculating ventilation system. It uses a combination of cardboard filters and bag filters to effectively capture paint particles and maintain clean air within the booth environment.
The robotic painting system offers exceptional flexibility, allowing precise coating of both exterior and interior surfaces. It supports mixed-model painting for different vehicle types, enhancing coating quality and improving material utilization rates.
Key benefits include:- High Flexibility: Capable of handling complex geometries and various coating tasks.
- Improved Quality and Efficiency: Delivers consistent, high-quality finishes while reducing paint waste.
- User-Friendly Operation and Maintenance: Designed for easy operation and low maintenance requirements.
- Offline Programming: Enables programming and adjustments without interrupting production, significantly shortening on-site commissioning time.
- High Equipment Utilization: Robotic painting systems can achieve utilization rates of 90% to 95%, maximizing productivity and return on investment.
The paint mixing and distribution system is a centralized network of components and pipelines designed to deliver paint at precise pressures and flow rates while controlling critical properties like temperature.
Main components include:- Paint Mixing Tanks
- Circulation Tanks
- Transfer Pumps
- Pressure Stabilizers
- Filters
- Pressure Regulators
- Temperature Control Systems
This system ensures consistent paint quality, reduces material waste, and supports efficient, high-performance coating operations across your production line.