LW1600 ERW Tube Mill, 400x400mm
LW1600 ERW Tube Mill, 400x400mm
LW1600 ERW Tube Mill, 400x400mm
LW1600 ERW Tube Mill, 400x400mm
LW1600 ERW Tube Mill, 400x400mm

LW1600 ERW Tube Mill, 400x400mm

Directly Forming to Square, Rectangular Tube

200x200 Square tube mill with direct forming technology

300x300 Square tube mill with direct forming technology

Rollers of square tube mill with direct forming technology

Squeezing rolls of square tube mill with direct forming technology

Sizing section of square tube mill with direct forming technology

The square or rectangular shaping process is done before the welding process. This leads to significant advantages in terms of both energy and material cost savings.

Advantages
  • This tube mill directly forms square and rectangular tubes with a smaller inner arc radius, flatter brim, and overall better appearance compared to traditional methods for square forming from round tubes.
  • The whole line features a low load, particularly in the sizing unit.
  • 2.4-3% material is saved by directly forming when compared to traditional methods of square or rectangular forming from round tubes.
  • It uses a multi-point bending method to reduce the forming steps, axial force, and side abrasion is bending step by step. It also saves power consumption and roller abrasion in order to ensure a higher product quality.
  • It uses a combination roller which can produce square & rectangular tubes in a variety of different specifications. This significantly reduces the roller backup requirements and costs by almost 80%.
  • The equipment is easy to adjust and requires no roller replacement for different specifications. The production line is automatically controlled, which significantly reduces the roller changing time, reduces labor, and improves production efficiency.
Production Procedures

Steel Coil → Uncoiling → Flattening/Leveling → Shear & End Cutting → Coil Accumulator → Forming → Welding → Deburring → Water Coiling → Sizing → Straightening → Cutting → Packaging

Basic Technical Parameters
ITEMSPECIFICATIONS
Square Tube200 x 200 – 400 x 400 mm
Rectangular Tube200 x 150 – 500 x 300 mm
Wall Thickness5.0 mm – 16.0 mm
Tube Length6.0 m - 12.0 m
Line SpeedMax. 25 m/min
Welding MethodSolid State High Frequency Welding
Forming MethodDirectly Forming to Square and Rectangular Tubes
Model List
ModelSquare Pipe (mm)Rectangular Pipe (mm)Thickness (mm)Speed (m/min)
LW40040×40~120×12060×40~160×801.5~5.020~60
LW60050×50~150×15070×50~200×1002.0~6.020~50
LW80080×80~200×200100×60~250×1502.0~8.010~40
LW1000100×100~250×250120×80~300×2003.0~10.010~35
LW1200100×100~300×300120×100~400×2004.0~12.010~35
LW1600200×200~400×400200×150~500×3005.0~16.010~25
LW2000250×250~500×500300×200~600×4008.0~20.010~25




Feedback Form