Automatic Tracking Magnetic Pump Liquid Filling Machine
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The automatic tracking magnetic pump filling machine is a flexible filling solution designed for viscous liquids. It uses magnetic pump technology combined with a tracking filling system, providing accurate and stable filling for liquids, daily chemical products, personal care items, chemical agents, and food additives.
With its precise measurement system and modular design, our liquid filling machine allows quick adjustments for different container sizes, meeting a wide range of production needs.
Suitable Applications
Our magnetic pump filling machines are a great choice across different industries:
- Food industry: Perfect for filling jam, sauces, condiments, edible oils, and honey.
- Cosmetics: Ideal for shampoo, conditioner, body wash, and creams.
- Chemical products: Suitable for fish medicine, pesticides, lubricants, and adhesives.
- Personal care: Works well for shampoo, conditioner, body wash, creams, body lotions, and similar products.
Specifications (50-5000mL Containers)
Model | ZTMP-2TK | ZTMP-4TK |
Filling head | 2 | 4 |
Capacity (500mL) | 1800 B/H | 3800 B/H |
Power | 1kW | 1.5kW |
Applicable bottle | Diameter: Ø40-Ø100mm Height: 80-280mm | |
Filling accuracy | ≤1000ml: ±2ml 1000-5000ml: ≤±0.2% | |
Filling range | 50-5000ml | |
Filling system | Magnetic pump and Siemens control | |
Air pressure | 0.6MPa | |
Power supply | AC 220V/380V, 50/60Hz |
Design Features:
Magnetic pump filling technology- The magnetic drive system eliminates the need for mechanical seals, preventing liquid leakage and protecting both operators and equipment from long-term corrosion by chemical additives. This setup is particularly suitable for filling detergents that contain surfactants, fragrances, and chemical agents.
- A steady and uniform liquid flow ensures stable operation and high filling accuracy, reducing fluctuations and supporting reliable precision, especially when working with small-dose pharmaceuticals and high-value chemicals.
- Filling speed and flow rate can be flexibly adjusted through frequency conversion or speed regulation, allowing smooth adaptation to different container sizes and production requirements.
- Liquid is drawn directly from the material tank without relying on a piston cylinder, simplifying the cleaning process and maintaining higher hygiene standards compared to traditional piston systems.
- A servo motor-driven linear conveyor guides the filling heads to move precisely along with the containers, enabling continuous filling at adjustable speeds between 30 and 70 containers per minute, depending on the container size and the viscosity of the liquid.
- Height and spacing adjustments of the filling heads can be made easily with a single button, allowing quick transitions between different container formats, from 100 ml bottles to 2-liter buckets, with changeover times kept within 15 minutes.
- Consistent filling accuracy is achieved within a margin of ±0.2%, helping maintain uniform product volumes in every container, such as 1000 ml with a variation of no more than ±2 ml.
- Filling parameters like volume, speed, and batch numbers can be easily pre-set through a user-friendly touchscreen interface, with full support for data storage and traceability to streamline production management.
- The filling valve includes a vacuum back-suction feature that prevents dripping when handling viscous liquids, while a slow-flow nozzle design reduces foam generation and ensures a clean, precise finish at the bottle opening.
- Suitable for a wide range of medium to high-viscosity products such as peanut butter, shampoo, and conditioner, as well as foaming substances like detergents and cleaning gels. By switching between flat, fan-shaped, or needle-style nozzles, the tracking magnetic pump liquid filling machine can handle liquids with different textures and viscosities easily.
- The modular construction of the pipeline and pump body enables quick disassembly for cleaning and maintenance, reducing downtime and preventing cross-contamination between product batches. For applications that require strict hygiene, an optional CIP (Clean-in-Place) system can be added to automatically flush out residual product, supporting industry standards in food and daily chemical production.
- Engineered for durability and consistent performance. Its magnetic pumps reduce mechanical friction, extending the service life of core components beyond five years under standard operating conditions. The servo-controlled conveyor maintains positioning accuracy within ±0.1 mm, ensuring precise bottle alignment even during long, high-speed production runs.
Operational Advantages
- The leak-proof design prevents chemical liquids from coming into contact with personnel and helps reduce the risk of environmental pollution in the workshop.
- High-precision filling reduces material waste, and its high versatility allows one machine to handle multiple bottle types, thereby lowering production costs.
- Stable filling performance avoids residue at the bottle mouth, improving the overall look of the packaging and supporting a better brand image.
- Quick switching between bottle types and capacities meets the growing market demand for small batches and a wide variety of products.
- The linear automatic following and tracking magnetic pump filling machine, with its core features of versatility, high precision, and strong adaptability, offers a safe and efficient filling solution for viscous liquids. Its modular design, intelligent control system, and durable structure allow seamless transitions between small-batch, multi-variety production and large-scale continuous manufacturing.
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