Automatic Tracking Two-Head Capping Machine Manufacturer

Automatic Tracking Two-Head Capping Machine

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In liquid filling lines, reliable capping is important to prevent leaks, protect product quality, and maintain shelf stability during storage and transport. Designed to meet these demands, our automatic tracking two-head capping machine provides an efficient solution for high-speed capping operations across the food, pharmaceutical, cosmetics, and daily chemical industries. Its dual-station synchronous tracking system, combined with intelligent grasping and torque control, ensures precise and reliable cap closure while improving overall production speed and consistency. By integrating this capping system equipment into bottling lines, manufacturers can enhance product reliability, reduce operational costs, and streamline their packaging processes.

Suitable Applications

Food products: Capping of condiment bottles, sauces, and other packaged food items.
Pharmaceutical industry: Capping of medicine bottles, aquaculture treatments, and pesticide containers.
Cosmetics and daily chemicals: Precision capping for fabric softeners, household cleaners, detergents, and lotion bottles.
Industrial packaging: Secure capping of lubricating oils, chemical containers, and similar industrial products.

Specifications (200-5000mL Containers)

Model	FXG-2
Capping head	Two head
Capacity (500mL)	4000BPH
Applicable bottle	Diameter: Ø20-150mm Height: 50-350mm
Filling accuracy	99.8%
Filling range	200-5000ml
Filling system	Schneider/Siemens control
Air pressure	0.6-0.8MPa
Power supply	380V/50Hz

Design Features

Two independent capping heads operate simultaneously, allowing the system to cap two bottles at the same time. Production speeds can reach between 40 and 80 bottles per minute, with customizable adjustments based on product requirements. Compared to traditional single-head cappers, this setup offers more than double the efficiency, making it ideal for large-scale continuous production.
A high-precision visual recognition system or photoelectric sensors track bottle positions on the conveyor in real time, dynamically adjusting the grasping angle and height. This ensures compatibility with round, square, and irregularly shaped bottles without the need for frequent fixture changes, simplifying format transitions.
Cap torque is precisely controlled through a servo motor system combined with flexible pressure feedback, guaranteeing consistent cap tightness. This approach helps prevent cap damage and sealing issues, achieving a yield rate of up to 99.8%.
A 7-inch color touchscreen provides an intuitive control interface, allowing quick parameter setup, real-time production monitoring, and self-diagnosis of system faults. Both automatic and manual modes are available to simplify debugging and maintenance.
Designed with modularity in mind, the system integrates seamlessly with filling, labeling, and packaging equipment. It also supports customized interfaces and additional functions such as vacuum suction or air displacement processes, covering a wide range of cap specifications from 200 ml to 1 liter and from 1 liter to 5 liters.

Operational Advantages

Labor requirements are significantly reduced, with the equipment capable of replacing the work of 4 to 6 operators, leading to substantial cost savings and improved efficiency on high-speed production lines.
Consistent capping quality eliminates variations typically caused by manual operations, helping to improve packaging standards and strengthen the brand image in the market.
Quick changeover capabilities support flexible production, allowing easy adaptation to small-batch orders and a wide variety of products, enabling manufacturers to respond faster to changing market demands.