FB-R Series
Rotary Table Two-Component Injection Molding Machine
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Description
160-1900ton horizontal injection molding machine for two-colored plastic objects
This large-scale injection molding machine is equipped with a rotary table that rotates 180°, allowing two molds to be placed simultaneously. This enables the production of sharply defined dual-color products. The injection unit consists of two independent sets of material tubes that operate synchronously, ensuring precise control over mold opening, closing, and injection travel, achieving dual-color molding in one cycle with precision up to 0.1mm. The clamping force ranges from 160 to 1900 tons.
- Injection stroke
124mm-450mm
- Injection capacity
43g-2604g
- Injection pressure
1179kgf/cm²-2929kgf/cm²
- Injection rate
66g/s-619g/s
Applications
Ideal for producing automotive components, sporting goods, consumer products, and various water supply materials.
Samples of Plastic Injection Molded Parts
- Two-Color Tail Light
- Tri-Color Tail Light
- Refrigerator Inner Panel
Key Components
Innovative turntable design
The turntable features industry-leading technology with dual neutron devices and a mold cooling system that prevents contact with the mold plate during rotation, minimizing wear and avoiding malfunctions. The injection molding system conducts a self-check after rotation before clamping, ensuring mold safety. This design includes a patented, precision rotary positioning system and clamping fixtures operated by an energy-efficient servo system, resulting in stable and precise molding.
Efficient, energy-saving servo drive
Fitted with high-performance servo motors, this system can reduce energy consumption by 30%-70%.
Enhanced safety features
The injection molding system includes extended sliders and large adjustment screws that improve the guidance of the moving platen. This allows for adjustments based on the mold's size and weight, preventing the rotary table from sagging and ensuring precise mold alignment.
High-performance injection unit
The injection unit significantly reduces cycle times by combining two independent material tubes that operate synchronously. Made from specially treated foreign alloy steel, these components resist corrosion, wear, and high temperatures. The PID temperature control system includes features such as cold-start prevention for the screw, wire break detection, and maintains temperature variations within ±1°C.
Features
- Servo motors control the turntable movements, cutting rotation time by over 50% and ensuring smoother transitions between speeds
- Precision is key with our patented clamping and positioning system, which significantly extends the life of molds
- The injection molding equipment supports the production of three-color and four-color products, offering greater versatility for various applications
- The hydraulic system is designed to reduce pressure, keeping operational noise below 70 decibels
- A direct-drive hydraulic motor shortens the plasticizing time and increases energy efficiency, optimizing performance
Specifications
Injection Unit
- Injection stroke 124mm-450mm
- Injection capacity 43g-2604g
- Injection pressure 1179kgf/cm²-2929kgf/cm²
- Injection rate 66g/s-619g/s
Clamping Unit
- Clamping force 160tonf-1900tonf
- Clamping stroke 320mm-1400mm
- Max. mold rotation diameter 775mm-2365mm
Electrics
- Pump motor power 13kW 13kW-45kW 45kW
- Electric heating power 8.7kW-50.7kW
- Drive system hydraulic/hybrid
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Fu Chun Shin, since 1974, is the leading brand of injection molding machine in Taiwan.
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