Rotary Table Two-Component Injection Molding Machine

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Website: http://injection-press.com/1-rotary-table-two-component.html

FB-R Series

Description
Applications
Key Components
Features
Specifications
FAQs

160-1900ton horizontal injection molding machine for two-colored plastic objects

This large-scale injection molding machine is equipped with a rotary table that rotates 180°, allowing two molds to be placed simultaneously. This enables the production of sharply defined dual-color products. The injection unit consists of two independent sets of material tubes that operate synchronously, ensuring precise control over mold opening, closing, and injection travel, achieving dual-color molding in one cycle with precision up to 0.1mm. The clamping force ranges from 160 to 1900 tons.

Injection Unit

Injection stroke 124mm-450mm
Injection capacity 43g-2604g
Injection pressure 1179kgf/cm²-2929kgf/cm²
Injection rate 66g/s-619g/s

Clamping Unit

Clamping force 160tonf-1900tonf
Clamping stroke 320mm-1400mm
Max. mold rotation diameter 775mm-2365mm

Electrics

Pump motor power 13kW 13kW-45kW 45kW
Electric heating power 8.7kW-50.7kW
Drive system hydraulic/hybrid

Applications

Ideal for producing automotive components, sporting goods, consumer products, and various water supply materials.

Samples of Plastic Injection Molded Parts

Two-Color Tail Light

Tri-Color Tail Light

Refrigerator Inner Panel

Pen cap

Pen barrel

Electric shaver shell

Mobile phone housing

Press buttons

Injection molding of stationery tray
Injection molding of LSR PC pen holder
Injection molding of three-color tail light
Injection molding of two-color tail light
Injection molding of two-component oxygen mask
Injection molding of eye wash cup

Key Components

Innovative turntable design

The turntable features industry-leading technology with dual neutron devices and a mold cooling system that prevents contact with the mold plate during rotation, minimizing wear and avoiding malfunctions. The injection molding system conducts a self-check after rotation before clamping, ensuring mold safety. This design includes a patented, precision rotary positioning system and clamping fixtures operated by an energy-efficient servo system, resulting in stable and precise molding.

Efficient, energy-saving servo drive

Fitted with high-performance servo motors, this system can reduce energy consumption by 30%-70%.

Enhanced safety features

The injection molding system includes extended sliders and large adjustment screws that improve the guidance of the moving platen. This allows for adjustments based on the mold's size and weight, preventing the rotary table from sagging and ensuring precise mold alignment.

High-performance injection unit

The injection unit significantly reduces cycle times by combining two independent material tubes that operate synchronously. Made from specially treated foreign alloy steel, these components resist corrosion, wear, and high temperatures. The PID temperature control system includes features such as cold-start prevention for the screw, wire break detection, and maintains temperature variations within ±1°C.

Highly Rigid Clamping Unit

Utilizing PRO/ENGINEER CAD for its clamping system, the design features a wide platen, enlarged clamp stroke, and generous tie bar spacing for highly versatile usage.

Optimized & Streamlined Piping Design

Main oil circuits are laid out in a straight line, minimizing pressure loss for a more efficient and visually appealing system. This also simplifies installation and maintenance.

Advanced Control System

Equipped with a dedicated network injection molding machine control system, it features a user-friendly interface, ultra-fast system response up to 1ms, enhanced precision, convenient operation, and excellent expandability.

High-Speed Rotary Table Control (Optional)

Servo motor control for the rotary table increases rotation speed by 30%-50%, shortening cycle time. It provides fast, stable speed switching and precise positioning.

Features

Servo motors control the turntable movements, cutting rotation time by over 50% and ensuring smoother transitions between speeds
Precision is key with our patented clamping and positioning system, which significantly extends the life of molds
The injection molding equipment supports the production of three-color and four-color products, offering greater versatility for various applications
The hydraulic system is designed to reduce pressure, keeping operational noise below 70 decibels
A direct-drive hydraulic motor shortens the plasticizing time and increases energy efficiency, optimizing performance

Specifications

Model		Unit	FB-160R							FB-550R								FB-1250R			FB-1900R
Injection Unit	Type	-	141			201				401				611		1301		1301	3261		3261		5001
	Screw diameter	mm	22	24	26	26	28	30	32	32	36	40	45	40	45	50	55	50	60	70	60	70	80	90
	Screw stroke	mm	124			137				200				220		286		286	340	400	340	400	450	450
	Theoretical shot volume	cm³	47	56	66	73	84	97	110	161	203	251	318	276	350	561	679	561	961	1539	961	1539	2261	2861
	Shot weight of injection (PS)	9	43	51	60	66	77	88	100	146	185	229	289	251	318	511	618	511	874	1400	874	1400	2057	2604
	Injection pressure	kgf/cm²	2929	2461	2097	2791	2406	2096	1842	2529	1998	1619	1279	2205	1742	2240	1851	2240	2882	2117	2882	2117	2198	1737
	Injection rate	g/s	66	78	92	70	81	93	106	154	194	240	304	221	280	218	264	218	278	378	339	461	489	619
	Distance between barrel centers	mm	400			400				650								710			710
Mold Clamping Unit	Mold clamping force	tonf	160							550								1250			1900
	Mold clamping stroke	mm	320							600								1200			1400
	Mold thickness	mm	200~550							320~800								600~1400			700~1700
	Tie bar spacing (H×V)	mm	730×400							1196×660								1360×1210			1650×1550
	Mold platen (H×V)	mm	960×630							1610×1065								1840×1740			2430×2340
	Effective ejector stroke	mm	70							150								140			275
	Ejector force	tonf	4.0×2							10.0×2								17.2×2			24.7×2
	Rotary table diameter	mm	810							1300								1800			2250
	Max. rotary diameter of mold	set	850							1410								1900			2365
Electrical Equipment	Max. pump driving motor	kW	13 13							30 30								30	30 22		30 30		45 30
	Temperature controller	set	4			5				5				5		6		6	6		6		6
	Heater capacity	kW	8.7			10.9				19.3				28.3		36.4		18.2	22	39	22	39	50.7
General	Machine dimensions (L×W×H)	mm	5785×1730×1870							8630×2800×2260								12750×3010×2700			14500×3500×3100
	Oil tank capacity	liter	410							1040								1580			2500
	Machine weight	ton	7.2							30								60			130
	Max. system pressure	kgf/cm²	140							140								140			140

What is the energy consumption of the equipment? Does it have energy-saving features?

The FB-R series utilizes FCS's high-efficiency servo system, which can reduce energy consumption by 30%-70%. This highlights our commitment to environmental sustainability in injection molding.

What is the drive method for the rotary table?

The rotary table features a hybrid drive system, utilizing a servo motor for control. This reduces rotation time by over 50% and provides smoother, more stable speed switching.

Can the injection unit configuration be customized?

Yes, we support dual injection unit configurations. The screw diameter, injection capacity, and injection speed of the injection units can be adjusted according to your specific requirements.

Fu Chun Shin, since 1974, is the leading brand of injection molding machine in Taiwan.

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