Rotary Table Two-Component Injection Molding Machine

Rotary Table Two-Component Injection Molding Machine
Rotary Table Two-Component Injection Molding Machine
Rotary Table Two-Component Injection Molding Machine
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FB-R Series
  • Description
  • Applications
  • Key Components
  • Features
  • Specifications
  • FAQs
Description
160-1900ton horizontal injection molding machine for two-colored plastic objects

This large-scale injection molding machine is equipped with a rotary table that rotates 180°, allowing two molds to be placed simultaneously. This enables the production of sharply defined dual-color products. The injection unit consists of two independent sets of material tubes that operate synchronously, ensuring precise control over mold opening, closing, and injection travel, achieving dual-color molding in one cycle with precision up to 0.1mm. The clamping force ranges from 160 to 1900 tons.

Injection Unit
  • Injection stroke 124mm-450mm
  • Injection capacity 43g-2604g
  • Injection pressure 1179kgf/cm²-2929kgf/cm²
  • Injection rate 66g/s-619g/s
Clamping Unit
  • Clamping force 160tonf-1900tonf
  • Clamping stroke 320mm-1400mm
  • Max. mold rotation diameter 775mm-2365mm
Electrics
  • Pump motor power 13kW 13kW-45kW 45kW
  • Electric heating power 8.7kW-50.7kW
  • Drive system hydraulic/hybrid
Applications

Ideal for producing automotive components, sporting goods, consumer products, and various water supply materials.

Samples of Plastic Injection Molded Parts
Two-Color Tail Light
Tri-Color Tail Light
Refrigerator Inner Panel
Pen cap
Pen barrel
Electric shaver shell
Mobile phone housing
Press buttons
  • Injection molding of stationery tray
  • Injection molding of LSR PC pen holder
  • Injection molding of three-color tail light
  • Injection molding of two-color tail light
  • Injection molding of two-component oxygen mask
  • Injection molding of eye wash cup
Key Components
Innovative turntable design

The turntable features industry-leading technology with dual neutron devices and a mold cooling system that prevents contact with the mold plate during rotation, minimizing wear and avoiding malfunctions. The injection molding system conducts a self-check after rotation before clamping, ensuring mold safety. This design includes a patented, precision rotary positioning system and clamping fixtures operated by an energy-efficient servo system, resulting in stable and precise molding.

Efficient, energy-saving servo drive

Fitted with high-performance servo motors, this system can reduce energy consumption by 30%-70%.

Enhanced safety features

The injection molding system includes extended sliders and large adjustment screws that improve the guidance of the moving platen. This allows for adjustments based on the mold's size and weight, preventing the rotary table from sagging and ensuring precise mold alignment.

High-performance injection unit

The injection unit significantly reduces cycle times by combining two independent material tubes that operate synchronously. Made from specially treated foreign alloy steel, these components resist corrosion, wear, and high temperatures. The PID temperature control system includes features such as cold-start prevention for the screw, wire break detection, and maintains temperature variations within ±1°C.

Highly Rigid Clamping Unit

Utilizing PRO/ENGINEER CAD for its clamping system, the design features a wide platen, enlarged clamp stroke, and generous tie bar spacing for highly versatile usage.

Optimized & Streamlined Piping Design

Main oil circuits are laid out in a straight line, minimizing pressure loss for a more efficient and visually appealing system. This also simplifies installation and maintenance.

Advanced Control System

Equipped with a dedicated network injection molding machine control system, it features a user-friendly interface, ultra-fast system response up to 1ms, enhanced precision, convenient operation, and excellent expandability.

High-Speed Rotary Table Control (Optional)

Servo motor control for the rotary table increases rotation speed by 30%-50%, shortening cycle time. It provides fast, stable speed switching and precise positioning.

Features
  • Servo motors control the turntable movements, cutting rotation time by over 50% and ensuring smoother transitions between speeds
  • Precision is key with our patented clamping and positioning system, which significantly extends the life of molds
  • The injection molding equipment supports the production of three-color and four-color products, offering greater versatility for various applications
  • The hydraulic system is designed to reduce pressure, keeping operational noise below 70 decibels
  • A direct-drive hydraulic motor shortens the plasticizing time and increases energy efficiency, optimizing performance
Specifications
Model Unit FB-160R FB-550R FB-1250R FB-1900R
Injection Unit Type - 141 201 401 611 1301 1301 3261 3261 5001
Screw diameter mm 22 24 26 26 28 30 32 32 36 40 45 40 45 50 55 50 60 70 60 70 80 90
Screw stroke mm 124 137 200 220 286 286 340 400 340 400 450 450
Theoretical shot volume cm³ 47 56 66 73 84 97 110 161 203 251 318 276 350 561 679 561 961 1539 961 1539 2261 2861
Shot weight of injection (PS) 9 43 51 60 66 77 88 100 146 185 229 289 251 318 511 618 511 874 1400 874 1400 2057 2604
Injection pressure kgf/cm² 2929 2461 2097 2791 2406 2096 1842 2529 1998 1619 1279 2205 1742 2240 1851 2240 2882 2117 2882 2117 2198 1737
Injection rate g/s 66 78 92 70 81 93 106 154 194 240 304 221 280 218 264 218 278 378 339 461 489 619
Distance between barrel centers mm 400 400 650 710 710
Mold Clamping Unit Mold clamping force tonf 160 550 1250 1900
Mold clamping stroke mm 320 600 1200 1400
Mold thickness mm 200~550 320~800 600~1400 700~1700
Tie bar spacing (H×V) mm 730×400 1196×660 1360×1210 1650×1550
Mold platen (H×V) mm 960×630 1610×1065 1840×1740 2430×2340
Effective ejector stroke mm 70 150 140 275
Ejector force tonf 4.0×2 10.0×2 17.2×2 24.7×2
Rotary table diameter mm 810 1300 1800 2250
Max. rotary diameter of mold set 850 1410 1900 2365
Electrical Equipment Max. pump driving motor kW 13 13 30 30 30 30 22 30 30 45 30
Temperature controller set 4 5 5 5 6 6 6 6 6
Heater capacity kW 8.7 10.9 19.3 28.3 36.4 18.2 22 39 22 39 50.7
General Machine dimensions (L×W×H) mm 5785×1730×1870 8630×2800×2260 12750×3010×2700 14500×3500×3100
Oil tank capacity liter 410 1040 1580 2500
Machine weight ton 7.2 30 60 130
Max. system pressure kgf/cm² 140 140 140 140

The FB-R series utilizes FCS's high-efficiency servo system, which can reduce energy consumption by 30%-70%. This highlights our commitment to environmental sustainability in injection molding.

The rotary table features a hybrid drive system, utilizing a servo motor for control. This reduces rotation time by over 50% and provides smoother, more stable speed switching.

Yes, we support dual injection unit configurations. The screw diameter, injection capacity, and injection speed of the injection units can be adjusted according to your specific requirements.
Contact Us to start the conversation today.

Fu Chun Shin, since 1974, is the leading brand of injection molding machine in Taiwan.

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