Modular Carrier Type Prefabricated Pipe Spool Production Line

Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
Modular Carrier Type Prefabricated Pipe Spool Production Line
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Intelligent production line for cutting, beveling, assembling and welding of piping components

Modular carrier type prefabricated pipe spool production line integrates advanced technologies, including pipe fitting module carrier systems, truss manipulator hoisting, laser vision inspection, robotic grinding and welding, AGV (Automated Guided Vehicle) transportation, and digital imaging. Through an intelligent management, control, and monitoring system, it achieves full automation of the entire pipeline prefabrication process, covering storage, cutting, beveling, assembly, welding, NDT (Non-Destructive Testing), and transportation. Designed for small to medium-diameter pipelines, this system enhances efficiency, precision, and overall production quality.

Technical Parameters
  • Production capacity: 20-150000 inches/month (depending on workshop area and equipment configurations, or as per request)
  • Pipe diameter: DN400/DN600/DN800/DN1000/DN1200
  • Pipe wall thickness: 3-80mm
  • Conveying speed: 2-20m/min
  • Beveling speed: ≤5min/two bevels (DN200 SCH40)
  • Automatic welding rate: ≥60%
  • Prefabrication ratio 50%-80%
  • Design software: PDSOFT 3D
  • Management software: PDSOFT SPFMS
Applications

Modular carrier type prefabricated pipe spool production line is extensively utilized in industries such as petroleum, chemicals, power generation, nuclear energy, and metallurgy for efficient and automated pipeline prefabrication.

Components
large diameter pipe lifting manipulator
large diameter pipe fit-up system
large diameter pipe CNC beveling system
automatic large diameter pipe welding system
remote control RGV transfer cart for pipe spools
intelligent RGV transfer cart for pipe spools
automatic demoulding system for pipe spools
automatic pipe spool welding system
automatic fit-up and root pass welding system for pipe spools (right)
automatic fit-up and root pass welding system for pipe spools (left)
robotic grinding system for pipe bevel
pipe bevel manual loading system
intelligent AGV transfer cart for pipe fittings
automatic vertical storage system for pipe fittings
automatic 90-degree pipe rotation system
automatic pipe cut-to-length system
robotic pipe lifting system for pipe sections
automatic pipe lifting manipulator for straight pipes
automatic vertical storage system for pipes
automatic shot blasting and rust removal system for pipes
automatic spraying and drying system for pipes
automatic beveling machine for straight pipes
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