High Speed Blown Film Machine with Single Rewinder
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with Taiwan design extrusion screw and barrel
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This Taiwan design high speed blown film machine (with single rewinder) boasts a bimetal barrel and screw, which have been heat-treated for 7 days, making them highly durable and able to run for extended periods of time. Additionally, its screw designed by Taiwan engineers and its feeding and mixing parts are specially designed to boost the film quality and output. With a fixed die head and single rewinder, it is suitable for producing HDPE, Fillter, LDPE and biodegradable plastic film.
This high speed blown film machine provides a large quantity of output and a consistently high quality over a long period of time.
Technical Parameters
Model | SJ-50/HMB600 | SJ-55/HMB800 | SJ-60/HMB1000 | SJ-65/HMB1200 |
Screw diameter (mm) | Ø50 | Ø55 | Ø60 | Ø65 |
Screw L/D ratio | 30:1 | 30:1 | 30:1 | 30:1 |
Film width (mm) | 200-600 | 300-800 | 400-1000 | 600-1200 |
Film thickness (mm) | 0.006-0.10 | 0.006-0.10 | 0.006-0.10 | 0.006-0.10 |
Max. capacity (kg/h) | 70 | 80 | 100 | 115 |
Die size (mm) | Ø60/100 | Ø80/150 | Ø100/200 | Ø120/250 |
Power of blower (kW) | 3 | 3 | 3.7 | 4 |
Power of cooling cylinder (kW) | 0.13*2 | 0.13X2 | 0.13X3 | 0.13X3 |
Power of driving motor (kW) | 15 | 18.5 | 22 | 30 |
Total power (kW) | 28 | 36 | 40 | 45 |
Cover Dimensions (m) | 5.0*2.1*4.0 | 5.0*2.3*4.2 | 5.0*2.3*4.5 | 5.0*2.3*5 |
Weight (kg) | 2500 | 2800 | 3000 | 3200 |
- Main Extruder
- Traction Motor
- Rewinder
- Controller Box
Main Components
- Screw (Taiwan Design) Made of bimetal with tungsten carbide
1. Material: 38 CrMoALA
2. Material elemental analysis:
C: 0.35~0.42 Si: 0.20~0.45 Mn: 0.30~0.60 S: ≤0.035 P: ≤0.035
Cr:1.35~1.65 Al: 0.70~1.10 Ni: ≤0.030 Cu: ≤0.030 Mo:0.15~0.25
3. Hardness of tempering: HB260-290
4. Depth of nitriding treatment: 0.4-0.7 mm
5. Hardness of surface: HV900-1050
6. Roughness of surface: 0.32 Ra
7. Linearity of screw: 0.015 mm/m
8. Bimetal screw: designed with a layer of tungsten carbide applied to the thread.
9. Hardness of bimetal layer: HRC 58-62
10. Depth of bimetal layer: 2-3 mm
11. Bimetal layer elements: Fe, Ni, B, C, Cu, etc. - Main Motor (Siemens) 1. Speed: 1400 rpm
2. Motor power: 380V, 3-Phase, can be adjusted as needed.
3. Service life: more than 10 years. - Gearbox 1. Functions: reduces speed of transmission
2. Speed rate: 10:1
3. High strength hard gearbox boasting service life
4. Transferring requires lubrication oil.
5. Low noise and longer service life - Heater 1. Ceramic heater heats up faster than stainless-steel alternatives
2. Its lifespan is no less than 5 years
3. It can better retain heat, resulting in lower power consumption
4. Made from high-quality ceramic and heating wire. - Fixed Die Head (Taiwan Design) 1. Made from #45 steel, providing robust performance.
2. Surface treatment is employed to increase the transparency of films.
3. The size of die heads is larger than normal, resulting in increased efficiency and productivity. - Fast Screen Changer 1. Ensure that workers are employed efficiently
2. Minimize the risk of material leak
3. Easy to change the filters, saving time and human labor - Double Vent Air Ring 1.Using two lips instead of one can cool the film more quickly, thereby increasing the machine's output.
2.Suitable for HDPE and LDPE films. - Electric Parts (Omron temperature controller and LS inverter) 1. Digital technology provides precise temperature control at a three centigrade level
2. Service life of no less than 10 years - Traction Parts Gusset part adopts Taiwan design, easy to adjust
- Single Rewinder 1. Automatic tension control ensures that traction is kept at the same speed. This ensures that operations are kept running at an optimal speed.
2. LG's inverter technology allows for the regulation of motor speed, helping to minimize power consumption.
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