Fully Fully Automatic Wet Wipes Folding Converting Machine Manufacturer

Fully Fully Automatic Wet Wipes Folding Converting Machine

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DCW-4300 Wet Wipes Line (30-120 pcs/pack)

Wet wipes machine integrating folding, wetting, stacking and packaging

Key Parameters

Machine

Production Speed 4800-6000 wipes per minute
Cutting Speed 400-500 cuts per minute
Fold Types Z-fold (interfold or non-interfold adjustable)

Product

Open Wipe Length 160-220mm
Folded Wipe Length 120-230mm
Folded Wipe Width 90-110mm

This fully automatic wet wipe folding machine delivers impressive speeds of 400-500 cuts per minute with on-line slitting capabilities, ensuring precise handling of large fabric rolls while streamlining the production process to meet diverse manufacturing needs.

Equipped with reliable Mitsubishi electrical components, it is built for consistent performance and ease of operation. The innovative scissor-style cutter ensures clean, precise cuts while offering exceptional durability, even under high-speed production.

For manufacturers aiming to enhance efficiency and quality, this high-performance wet wipe folding and converting machine offers a dependable and effective solution.

Applications

This fully automatic wet wipe folding machine is designed to produce 30-120 pieces per pack of various types of wet wipes, including baby wipes, cosmetic wipes, feminine hygiene wipes, cleaning wipes, antibacterial wipes, kitchen wipes, pet wipes, and disinfectant wipes, making it versatile for personal care, household cleaning, and hygiene applications.

Machine Layout

This fully automatic wet wipe production line integrates cutting, folding, wetting, stacking, packaging, and sealing into a single streamlined system. The lid applicator machine can be configured separately and requires only 1-2 operators for supervision.

Wet Wipe Production Process

Automatic Unwinding → In-Line Slitting → Web Guiding → Longitudinal Folding → Synchronous Conveying → Wetting and Cut-Off → Stacking and Counting → Wrapping Film Feeding → Packaging → Lid Application → Finished Product

Automatic Unwinding
Web Guiding

Longitudinal Folding
Wetting and Cut-Off

Stacking and Counting
Packaging

Lid Application
Finished Product Conveying

Specifications

Production speed	4800-6000 wipes/min	Fold type	Z-fold
Cutting speed	400-500 cuts/min (10-12 sheet per cut) Design speed: 560 cuts/min	Fold format	Interfold/non-interfold (adjustable)
Wipe material	Spunlace nonwoven fabric, wet-strength paper, thermal bond nonwoven fabric	Liquid adding tank	600L×2 304 stainless steel tanks with agitator
Material weight	35-80g/m²	Wetting range	2.5-5 times, quantitative wetting (can be set by touch panel)
Number of parent rolls	Parent rolls on 2 shafts (automatic slitting of each parent roll into 5-6 narrower rolls, shaft diameter 76.2mm)	Cutting length	120-230mm (double blade cutting)
Parent roll size	Width: 800-1320mm Diameter: < 1200mm	Stack count	20-120 sheet, 10-12 sheet/stack
Voltage	AC380V 50HZ three-phase five-wire	Stack height	Max. 100mm
Total power	15kW	Air pressure	0.6-0.8MPa
Open wipe length	Length: 120-230mm (customizable)	Machine dimensions (L×W×H)	9830×3300×1800mm
Open wipe width	160-220mm (customizable)	Liquid tank size	900×1900×1900mm
Folded wipe length	120-230mm (customizable)	Machine weight	Approx. 5t
Folded wipe width	90-110mm (customizable)

Features

Semi-servo design, compact structure, easy operation and maintenance.
CE / UL standard electrical parts, safety door and emergency stop.
CNC machined mechanical parts.
Auto temperate adjustment for electrical thermo parts.
Inverter controlled motors, universal couplings adopted for main parts.
No machine stop when adjusting phase.

Configurations

Main electrical components: Mitsubishi (Japan)
Pneumatic components: AirTAC (Taiwan)
Key bearings: NTN/NSK (Japan)
Transmission system: Enclosed gearbox timing belt universal coupling
Motor control: Each motor can be independently started and stopped via the touch screen interface.
Emergency stop features: Two emergency stop buttons and one pull-wire stop system; pressing any emergency stop halts the machine immediately.
Operating interface: LCD touch display with real-time production parameter settings, daily production data recording and storage, MES data interface, and remote assistance and monitoring capabilities.
Control modes: Offers both automatic and manual modes to suit production control needs.
Fault alerts: Automatic shutdown or alarm notifications in case of equipment malfunction.