Fully Automatic Wet Wipes Folding Converting Machine Manufacturer

Fully Automatic Wet Wipes Folding Converting Machine

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DCW-2700 Wet Wipes Line (30-120 pcs/pack)

Wet wipes machine integrating folding, wetting, stacking and packaging

Key Parameters

Machine

Production Speed 4800-6000 wipes per minute
Cutting Speed 400-500 cuts per minute
Fold Types Z-fold (interfold or non-interfold adjustable)

Product

Open Wipe Length 120-230mm
Open Wipe Width 150-220mm
Folded Wipe Length 120-230mm
Folded Wipe Width 80-110mm

The fully automatic wet wipe folding machine is a powerful and user-friendly solution designed for high-speed wet wipe production, reaching rates of 4,800-6,000 wipes per minute. Equipped with advanced automation technology, this wet wipe machine ensures fast, precise folding, cutting, and counting processes.

It features a scissor-style cutter that offers enhanced durability and a longer service life. Known for its efficiency, stability, and energy-saving capabilities, this wet wipe folding machine is an ideal choice for industries such as healthcare, hygiene, and baby care.

We offer a versatile and reliable option for manufacturers looking to optimize their wet wipe production processes.

Applications

The fully automatic wet wipe folding machine is designed for producing 30-120 pieces per pack of various wet wipes. Its versatile application includes baby wipes, cosmetic wipes, feminine hygiene wipes, stain remover wipes, antibacterial wipes, kitchen wipes, pet wipes, and disinfectant wipes.

Machine Layout

This fully automatic wet wipe production line integrates cutting, folding, wetting, stacking, packaging, and sealing into one streamlined system. The lid applicator machine can be configured separately, requiring only 1-2 operators for supervision.

Wet Wipe Production Process

Automatic Unwinding → Web Guiding → Longitudinal Folding → Synchronous Conveying → Wetting and Cut-Off → Stacking and Counting → Wrapping Film Feeding → Packaging → Lid Application → Finished Product

Automatic Unwinding
Longitudinal Folding

Wetting
Folding

Packaging
Lid Application

Specifications

Production speed	4800-6000 wipes/min	Fold type	Z-fold
Cutting speed	400-500 cuts/min (10-12 sheet per cut)	Fold format	Interfold/non-interfold (adjustable)
Wipe material	Spunlace nonwoven fabric,wet-strength paper,thermal bond nonwoven fabric	Liquid adding tank	600L×2 304 stainless steel tanks with agitator
Material weight	35-80g/m²	Wetting range	2.5-5 times,quantitative wetting (can be set by touch panel)
Number of parent rolls	Parent rolls on 12 shafts (shaft diameter 76.2mm)	Cutting length	120-230mm (double blade cutting)
Parent roll size	Width:160-220mm Diameter:<1200mm	Stack count	20-120 sheet,10-12 sheet/stack
Voltage	AC380V 50HZ three-phase five-wire	Stack height	Max. 100mm
Total power	15kW	Air pressure	0.6-0.8MPa
Open wipe length	Length:120-230mm (customizable)	Machine dimensions (L×W×H)	9830×3300×1800mm
Open wipe width	150-220mm (customizable)	Liquid tank size	900×1900×1900mm
Folded wipe length	120-230mm (customizable)	Machine weight	Approx. 5t
Folded wipe width	80-110mm (customizable)

Features

Automatic counting, automatic stacking adjustment.
Moistening system with double tanks and agitators.
Spunlace cutting system: cutting length can be adjusted.
Semi-servo design, compact structure, easy operation and maintenance.
CE standard design, with security door and emergency stop.
CNC machined mechanical parts; Mitsubishi, Omron electrical components.
PLC control system and monitoring system.
Durable alloy cutter.
Wide steel plate as conveyor belt base.

The DCW2700 wet tissue machine can work with the KGT340B packaging machine to form a fully automatic wet wipe production line, which can be operated by only 2 or 3 employees. With a high stability and efficiency, it is an ideal automatic baby wipe folding and packing machine for large scale wet tissue manufacturers.

Configurations

Main electrical components: Mitsubishi (Japan)
Pneumatic components: AirTAC (Taiwan)
Key bearings: NTN/NSK (Japan)
Transmission system: Enclosed gearbox timing belt universal coupling
Motor control: Each motor can be independently started and stopped via the touch screen interface.
Emergency stop features: Two emergency stop buttons and one pull-wire stop system; pressing any emergency stop halts the machine immediately.
Operating interface: LCD touch display with real-time production parameter settings, daily production data recording and storage, MES data interface, and remote assistance and monitoring capabilities.
Control modes: Offers both automatic and manual modes to suit production control needs.
Fault alerts: Automatic shutdown or alarm notifications in case of equipment malfunction.

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