Die Casting Spot Cooling Machine
- Precise temperature control reduces scuffing and mold sticking, improving mold surface quality.
- High-precision air pressure detection (delay ﹤1ms), zero false alarm rate, ensuring safety.
- Applicable to aluminum, magnesium, and zinc alloy die casting, especially solving high-risk issues such as magnesium explosion when exposed to water.
| Type | GYDL-S Series Real-Time Monitoring | ||||
| Model | | | | | |
| Power supply | 380V50Hz | 380V50Hz | 380V50Hz | 380V50Hz | 380V50Hz |
| Cooling water circuits | 6 | 12 | 24 | 36 | 48 |
| Pump power | 1.5kW | 3kW | 3kW | 5.5kW | 5.5kW |
| Cooling water discharge pressure | 0.6-1.2MPa | 0.6-1.2MPa | 0.6-1.2MPa | 0.6-1.2MPa | 0.6-1.2MPa |
| Water source (clean tap water/pure water) | 0.2-0.3MPa | 0.2-0.3MPa | 0.2-0.3MPa | 0.2-0.3MPa | 0.2-0.3MPa |
| Machine dimensions (L×W×H) | 600×450×1300mm | 820×750×1400mm | 820×750×1400mm | 820×750×1400mm | 820×750×1400mm |
| Distributor dimensions (L×W×H) | 430×170×350mm | 560×190×390mm | 560×190×390mm | 560×190×390mm | 560×190×390mm |
| Type | GYDL-H Series Real-Time Monitoring (consistent temperature control cooling water circulating) | ||||
| Model | | | | | |
| Power supply | 380V 50Hz | 380V 50Hz | 380V 50Hz | 380V 50Hz | 380V 50Hz |
| Cooling water circuits | 6 | 12 | 24 | 36 | 48 |
| Pump power | 1.5kW | 3kW | 3kW | 5.5kW | 5.5kW |
| Cooling water discharge pressure | 0.6-1.2MPa | 0.6-1.2MPa | 0.6-1.2MPa | 0.6-1.2MPa | 0.6-1.2MPa |
| Water source (clean tap water/pure water) | 0.2-0.3MPa | 0.2-0.3MPa | 0.2-0.3MPa | 0.2-0.3MPa | 0.2-0.3MPa |
| Machine dimensions (L×W×H) | 700×450×1300mm | 1100×800×1450mm | 1100×800×1450mm | 1100×800×1450mm | 1100×800×1450mm |
| Distributor dimensions (L×W×H) | 430×170×350mm | 560×190×390mm | 560×190×390mm | 560×190×390mm | 560×190×390mm |
- Efficient Cooling
High-pressure jet cooling for rapid temperature reduction, precise local cooling control, and shorter production cycles.
- Independent Control
Independent control of water and air supply circuits to meet cooling needs of different mold areas; real-time flow monitoring in hot spot zones.
- Stable Operation
Built-in independent circulation and compressor cooling, constant temperature water tank, reducing dependence on external systems.
- Quality Improvement
Optimized solidification sequence through temperature control to reduce shrinkage porosity; precise temperature adjustment reduces scuffing and sticking, improving surface quality.
- Pin Break Alarm
High-precision air pressure detection (delay ﹤1ms), AI algorithm with multi-signal fusion, zero false alarm rate, ensuring safety.
- Full-Scenario Adaptability
Applicable to aluminum, magnesium, and zinc alloy die casting, especially solving high-risk issues such as magnesium explosion when exposed to water.
- Cost Reduction and Efficiency Improvement
Prevents downtime and mass scrap, reduces repair time from 2 days to 1 hour, significantly improving production efficiency.
The die casting spot cooling machine is equipment developed for localized mold temperature control, mainly used for cyclic cooling of specific mold areas during casting, especially for high-pressure spot cooling of ultra-thin core pins. Its working principle is to use a high-pressure pump to deliver water at a specified temperature and flow through preset channels into the high-temperature mold at the right time, altering the original temperature gradient of the mold and changing the solidification sequence. This enables uniform overall cooling of the mold, effectively eliminating defects such as casting shrinkage or premature cracking caused by local overheating.
- Chiller cooling water
- Mold spot cooler
- Air outlet
- Water outlet
- Water inlet manifold
- Water return manifold
- Return water funnel
- Cooling water tank
- Shrinkage porosity
- Core breakage
- Water outlet Rc1
- Exhaust port
- Refill water inlet Rc1
- Process water outlet RC1
- Overflow port Rc1
- Air outlet (10mm air pipe plug)
- Air inlet (16mm air pipe plug)
