Asphalt Mixing Plant (without Storage Bin), LB Series

Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
Asphalt Mixing Plant (without Storage Bin), LB Series
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Capacity range: 64 - 400(t/h)

Robust structure without finished asphalt storage bin, simple configurations, small footprint

Model: LB Fixed Type (Separated Bins for Finished Products)

Main Applications of Asphalt Mixing Plant
Also called Asphalt mixer, or Asphalt batching plant, this kind of concrete equipment is widely used for the construction work of high-grade asphalt roads.

  • Rotary Drum Dryer (Aggregate Dryer)

    The rotary dryer is integrated with burner and baghouse dust collector. Rotating drum and flights are made of wear-resistant alloy material, while the riding ring and trunnion wheel are constructed through forging process. The external surface of the drum dryer is insulated by aluminum-silicate wool and covered with stainless steel panel to reduce heat loss and ensure high environment protection performance.

  • Dust Collection System (Baghouse Filter)

    The dust collection system is installed above the drum dryer, thus greatly saving floor space while efficiently restrict the heat loss of ductwork system. The modular design of dust collection system enables the transportation and installation easier.

  • Vibrating Screen

    The vibrating screen used in this asphalt mixing plant is Italian brand linear motion vibrating screen that uses double vibration drives, ensuring maintenance free and smooth operation. Screen mesh can be easily changed by simply pushing and pulling. The screen body has insulation layer for improved energy efficiency and noise reduction.

  • Mixing System

    Twin-shaft paddle mixer, or pugmill mixer, utilizes two horizontal rotating shafts with several paddles to blend asphalt and aggregates in the mixing chamber. With the optimized arrangement of mixing paddles on both shafts, the mixing efficiency of the mixing system is greatly improved, while guaranteeing the reliability and stability of the mixer. Each access door has lock to ensure the safety of operator. The thermal oil jacket is provided for heat retention. There are connections for adding additives.

  • Burner

    Our self-developed atomizing burner can achieve optimal air/fuel ratio by digital precise control of oil pressure and frequency, enabling flame dimensions to accommodate the parameters of drum therefore reducing fuel consumption. The integrated control system of burner and mixer makes operation easy, safe and reliable. Diesel, heavy oil and natural gas are applicable fuel options.

Asphalt Foaming & Warm Mix System
This system features modular design, providing easy installation. The diaphragm piston pump supplies high pressure water as foaming agent into the asphalt, and large micro-bubbles are formed when water is mixed with the asphalt. These micro-bubbles are retained throughout the mixing process until paving and compaction process, significantly reducing fuel consumption.

Control System
Dual redundancy control coupled with PLC system provides greater reliability, safety and convenience in automatic operating performance.
The control system is configured with fault warning, automatic diagnosis, real-time monitoring and remote maintenance functions to further guarantee easy and safe operation.

Specifications
Model LB800 LB1000 LB1200 LB1500 LB2000 LB3000 LB4000 LB5000
Rated capacity (t/h) 64 80 96 120 160 240 320 400
Cold feed system The number of cold feed bins can be configured according to customer needs
Number of cold feed bins 3 4 4 4 5 6 6 6
Single bin volume (m³) 8 8 8 8 8 15 15 18
Dryer drum diameter (m) 1.54-1.74 1.75 1.75 1.95 2.25 2.5 2.7 3
Dryer drum length (m) 6.5 7 7 8 9 10 10 12
Dryer burner Optional: diesel, diesel heavy oil, coal powder, natural gas, oil gas (as per customer's request)
Burner power (MW) 7.9 9.8 11.8 14.8 19.7 29.6 39.4 49.4
Dust collection system Cyclone water, cyclone baghouse Cyclone baghouse
Filtering area of baghouse (m²) 320 360 440 510 650 920 1200 1500
Mixing tower
Number of hot bins 4 5 6 6 6
Hot bin volume (m³) 7 12 25 28 50 80
Mixer capacity (kg) 800 1000 1200 1500 2000 3000 4000 5000
Transmission Double gearbox (gear synchronization)
Finished asphalt storage Under-storage/side-storage
Volume of under-storage bin (t) 30 50 50/100/200 100/150/300
Filler supply system
Volume of reclaimed filler silo (m³) 12/30 (Under-storage) 20/40 (Under-storage) 20/50 (Under-storage) 30/50 (Under-storage)
Volume of virgin mineral filler silo (m³) 20 30 30 50 50 80
Bitumen supply system Electric heating, fast heating within tank, thermal oil heating (coal/oil/gas) Electric heating, thermal oil heating (coal/oil/gas)
Volume of bitumen tank (m³) 1×50 2×50 3×50 4×50
Heavy oil supply system Electric heating, thermal oil heating (coal/oil/gas)
Diesel tank (m³) 1×10
Total power (kW) 45 55 75 90 110 160 185 220
    Tags:
  • asphalt plant equipment
  • stationary asphalt batch plants
  • concrete mixing plant
  • hot mix plants
  • asphalt vibrating screen
  • pugmill mixer
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