Asphalt Mixing Plant (with Under Storage Bin), GLB Series
With an underneath installed finished asphalt storage bin, the asphalt mixing plant is featured by small footprint, easy installation and transportation. The modular design enables it easy to be configured with additional eco-friendly units.
Model: GLB Fixed Type (Integrated Bins for Finished Product)
Main Applications of Asphalt Mixing Plant
Fixed in a certain location, this type of asphalt plant or asphalt mixer, is typically used for the manufacture of asphalts, which serve to construct and repair high-grade roads.
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Rotary Drum Dryer (Aggregate Dryer)
The rotary dryer is integrated with burner and baghouse dust collector. Rotating drum and flights are made of wear-resistant alloy material, while the riding ring and trunnion wheel are constructed through forging process. The external surface of the drum dryer is insulated by aluminum-silicate wool and covered with stainless steel panel to reduce heat loss and ensure high environment protection performance.
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Mixing System
Twin-shaft paddle mixer, or pugmill mixer, utilizes two horizontal rotating shafts with several paddles to blend asphalt and aggregates in the mixing chamber. With the optimized arrangement of mixing paddles on both shafts, the mixing efficiency of the mixing system is greatly improved, while guaranteeing the reliability and stability of the mixer. Each access door has lock to ensure the safety of operator. The thermal oil jacket is provided for heat retention. There are connections for adding additives.
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Vibrating Screen
The vibrating screen used in this asphalt mixing plant is Italian brand linear motion vibrating screen that uses double vibration drives, ensuring maintenance free and smooth operation. Screen mesh can be easily changed by simply pushing and pulling. The screen body has insulation layer for improved energy efficiency and noise reduction.
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Burner
Our self-developed atomizing burner can achieve optimal air/fuel ratio by digital precise control of oil pressure and frequency, enabling flame dimensions to accommodate the parameters of drum therefore reducing fuel consumption. The integrated control system of burner and mixer makes operation easy, safe and reliable. Diesel, heavy oil and natural gas are applicable fuel options.
Dust Collection System
The dust collection system is installed above the drum dryer, thus greatly saving floor space while efficiently restrict the heat loss of ductwork system. The modular design of dust collection system enables the transportation and installation easier.
Asphalt Foaming & Warm Mix System
This system features modular design, providing easy installation. The diaphragm piston pump supplies high pressure water as foaming agent into the asphalt, and large micro-bubbles are formed when water is mixed with the asphalt. These micro-bubbles are retained throughout the mixing process until paving and compaction process, significantly reducing fuel consumption.
Control System
Dual redundancy control coupled with PLC system provides greater reliability, safety and convenience in automatic operating performance.
The control system is configured with fault warning, automatic diagnosis, real-time monitoring and remote maintenance functions to further guarantee easy and safe operation.
Model | | | | | | |
Rated capacity (t/h) | 80 | 120 | 160 | 240 | 320 | 400 |
Cold feed system | The number of cold feed bins can be configured according to customer needs | |||||
Number of cold feed bins | 4 | 5 | 6 | |||
Single bin volume (m³) | 8 | 15 | 18 | |||
Dryer drum diameter (m) | 1.75 | 1.95 | 2.25 | 2.5 | 2.7 | 3 |
Dryer drum length (m) | 7 | 8 | 9 | 10 | 12 | |
Dryer burner | Optional: diesel, diesel heavy oil, coal powder, natural gas, oil gas (as per customer's request) | |||||
Burner power (MW) | 9.8 | 14.8 | 19.7 | 29.6 | 39.4 | 49.4 |
Dust collection system | Gravity baghouse induced draft fan silencer & sound enclosure | |||||
Filtering area of baghouse (m²) | 360 | 510 | 650 | 920 | 1200 | 1500 |
Mixing tower | Enclosed structure is used for all modules; The flue gas enters burner for secondary combustion; Enclosed finished asphalt storage bin and discharge section; | |||||
Aggregate elevator | Bucket elevator with single-row slat chain, outer insulation to reduce heat loss and lower noise level | |||||
Filler elevator | Bucket elevator with double-row round-link chain | Bucket elevator with single-row slat chain | ||||
Number of hot bins | 4 | 5 | 6 | |||
Hot bin volume (m³) | 12 | 25 | 28 | 50 | 80 | |
Mixer capacity (kg) | 1000 | 1500 | 2000 | 3000 | 4000 | 5000 |
Transmission | Double gearbox (gear synchronization) | |||||
Finished asphalt storage | Under-storage/side-storage | |||||
Volume of under-storage bin (t) | 50 | 50/100/200 | 100/150/300 | |||
Volume of side-storage bin (t) | 100 | 100/200 | 200/300/400 | |||
Filler supply system | ||||||
Volume of reclaimed filler silo (m³) | 20/40 (under-storage) | 20/50 (under-storage) | 30/50 (under-storage) | |||
Volume of virgin mineral filler silo (m³) | 30 | 30 | 50 | 50 | 80 | |
Bitumen supply system | Electric heating, thermal oil heating (coal/oil/gas) | |||||
Volume of bitumen tank (m³) | 1×50 | 2×50 | 3×50 | 4×50 | ||
Heavy oil supply system | Electric heating, thermal oil heating | |||||
Volume of heavy oil tank (m³) | 1×30 | 2×30 | 2×50 | |||
Diesel tank (m³) | 1×10 | |||||
Dust collector of cold feed system | Pulse jet baghouse dust collector, filtration area of 360m² | |||||
Total power (kW) | 55 | 90 | 110 | 160 | 185 | 220 |