Automatic One-Sided Terminal Crimping and Sleeve Insertion Machine
To produce high-quality cable assemblies, it’s important to use wire terminating equipment that can handle precise crimping and sleeve insertion. This wire terminating system supports operations such as single-end terminal crimping, sleeve insertion, twisting, and tinning, with a crimping capacity of 2,300 wires per hour. It is compatible with straight terminals (187/250), ensuring accurate sleeve positioning while also accommodating configurations including half stripping and flag terminal crimping.
- 2,300 wires per hour
General | Model | |
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Dimensions (L×W×H) | 1450×1300×1600mm | |
Weight | Approx. 520kg | |
Power Supply | AC220V 50Hz | |
Rated Current | 15A | |
Power | 3.5kW | |
Air Pressure | 0.4-0.6Mpa (the air must be filtered and dried) | |
Space Requirement | 1.5×1.5m | |
Crimping Force | 2T | |
Functions | Crimping Capacity | 2300 wires/hr (depending on wire and sleeve) |
Wire Processing | Side A: terminal crimping and sleeve insertion, Side B: tinning, 90 degree bend tinning | |
Two-sided half stripping, One-sided crimping and sleeve insertion one-sided twisting and tinning, One-sided crimping and sleeve insertion one-sided twisting, One-sided crimping and sleeve insertion one-sided half stripping, One-sided crimping one-sided twisting and tinning | ||
Split type blade cutting and stripping, Twisting by motor rotation | ||
Control System | PLC control, servo motor | |
Operation Control | Wire feeding, cutting and stripping are controlled via touch screen, with full servo control | |
Detection Devices | Crimp test, wire shortage detection, air pressure test, paper winding inspection | |
Auxiliary Equipment | Crimp terminal waste / wire strip waste collector, paper winder, air storage buffer tank | |
Optional | Pressure Measuring Device | Used to measure terminal crimping pressure (qualified and non-qualified products are placed separately) |
Application Range | Cutting Length | 30-9999mm |
Stripping Length | Front: 0-10mm, Rear: 0-15mm | |
Wire & Cable Type | Electric wire (AWG26#-AWG16#) |
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Its modular design enables quick and simple accessory changes, allowing the wire terminating machine to adapt to various wire specifications. This flexibility reduces costs associated with additional equipment and factory space while optimizing production efficiency.
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The integrated error monitoring system provides real-time alerts on a touch screen, enabling operators to quickly identify and address issues. This minimizes downtime and ensures consistent quality throughout the production process.