Plastic Thermoforming Machine (BOPS/PET/PS/PVC)
With a material utilization rate of up to 93% and low energy consumption of just 8 kW/h, this roll-fed single-station thermoforming machine helps significantly reduce production costs and enhance your market competitiveness.
The plastic thermoforming machine efficiently processes BOPS, PET, HIPS, PS, and PVC roll sheets into various disposable packaging products, including fast-food boxes, dishes, lids, cookie trays, and other containers. It integrates feeding, heating, forming, cutting, and stacking into one seamless operation, delivering high productivity and consistent quality.
| Model | | | |
| Forming area | 510×620mm | 630×780mm | 700×950mm |
| Forming depth | 100mm | 125mm | 125mm |
| Applicable material | BOPS/PET/PVC/HIPS | BOPS/PET/PVC/HIPS | BOPS/PET/PVC/HIPS |
| Sheet thickness | 0.1-1mm | 0.12-1mm | 0.15-1mm |
| Cutting knife length | 6.8m for PET/ 10m for OPS | 9m for PET/ 11m for OPS | 12m for PET/ 18m for OPS |
| Sheet roll diameter | 710mm | 800mm | 1000mm |
| Max. sheet width | 680mm | 810mm | 1000mm |
| Air pressure | 0.7MPa | 0.7MPa | 0.7MPa |
| Water consumption | 5 liters/min (15-20℃) | 8 liters/min (15-20℃) | 15 liters/min (15-20℃) |
| Air consumption | 1500 liters/min | 2000 liters/min | 2400 liters/min |
| Production speed | 600-1200 cycles/hr | 600-1200 cycles/hr | 600-1200 cycles/hr |
| Voltage | AC380V±15V, 50Hz | AC380V±15V, 50Hz | AC380V±15V, 50Hz |
| Total heating power | 24kW | 40kW | 50kW |
| Total motor power | 8kW | 9kW | 12kW |
| Approx. power consumption | 7.5kW/hr | 10kW/hr | 14kW/hr |
| Machine weight | 3500kg | 5200kg | 7000kg |
| Machine dimensions (L×W×H) | 5×1.55×2.35m | 5.6×1.75×2.5m | 6.6×1.75×2.7m |
- Machine: HY-63/78
- Lids of lunch box: 273x196x15mm
- Pet shrinkage: 0.3%
- Mold layout: 6 cavities/mold, 5mm gap between cavities
- Material utilization ratio: 93.3%
- Recommended material width: 615mm
- Cutting knife length: 5645mm
- ROLLER
- PRE-HEATING
- HEAT, FORM & CUT
- STACKING
- Feeding
- Pre-heating
- Heating, Forming & Cutting
- Counting & Stacking
- In-feed system
- Pneumatic control panel
- Control panel
- Cold water inlet
- Winding rack
- Preheating oven
- Forming and cutting station
- Stacker
- Electrical cabinet
A: Three-phase power connection is inside the electrical cabinet.
B: Cooling water inlet is below right side of electrical cabinet, the air supply connection is at the back, above the winding rack.
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Forming and cutting in a single station with precise, error-free cutting
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High material utilization with a usage rate of 80-95% and defect levels as low as 5-20%
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Full servo control system designed for energy savings, with reduced noise and lower air consumption
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With low power consumption of around 7-14 kW/h, it helps reduce energy costs. The heating wires provide rapid heating while maintaining high energy efficiency.
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User-friendly operation, allowing one operator to manage the station, reducing labor requirements
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We can customize A/B staggered stacking and 90/180 degree rotation stacking methods. The robot arm can efficiently stack even irregularly placed products
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- PLC
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- Servo system
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- Air valve
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- Electrical switches
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- Touchscreen professional operation interface.
- Large memory capacity storing data for more than 50 molds.
- Supports both automatic and manual operation.
- Functions include parameter setting, mechanical animation, fault display, documentation, and safety guidance.
- Ensures safe and stable system performance.
Human-Machine Interface (HMI) touchscreen -
- Equipped with Yaskawa (Japan) servo motors for molding, sheet feeding, and stacking robots
- Intelligent control, maintenance is convenient;
- Stable for cutting, high speed of 10-25 cycles/min;
- Low power consumption of 7-14kW/h;
- The structure is stable, with very low noise
Servo system -
- Sheets lifted and lowered by air cylinder, carrying of 100-500kg/roll
- Maximum roll diameter: 710-1000mm
- Feeding driven by servo motor, small motor with rubber and swing rollers together
Material loading & feeding system -
- Preheating softens thicker sheets for better forming.
- Improves flexibility and increases overall productivity.
Preheating zone -
- Heating-forming-cutting in one station;
- Forming station is driven by servo motor (Yaskawa, Japan);
- Forming pressure: positive pressure;
- Electrical power saving, power consumption to 7-14kW/h;
- Forming mold is made by aluminum;
- Cutting blade is hardened;
Heating, forming & cutting (single station) -
- Servo-driven stacking robot (Yaskawa, Japan)
- Supports normal up/down stacking and A/B staggered stacking modes
- Optional rotary stacking function is available
- Removable and replaceable conveyor belt for easy maintenance
- Lightweight aluminum suction rods for durability and precision
Stacking & robot arm -
- Robot sets the number of stacked layers
- Products placed on conveyor belt for manual packing according to preset layer count
- The direction of the conveyor belt discharge can be adjusted according to the workshop space of the factory, either in a straight or L-shaped design
Product packing table -
- Automatic rewinding of waste film
- Torque motor control for stable rewinding
- Chain-free feeding system with minimal mold spacing
- High material utilization rate of 85-95%, waste rate only 5-15%
Waste material rewinder -
- Equipped with emergency stop button
- Electrical overload protection components
- Branded components like Yaskawa (Japan) servo motors and drivers, Panasonic (Japan) PLC, Schneider relays, and Festo valve bodies for reliability
- Optimized electrical design ensures reliable and stable machine operation.
Electrical cabinet
- HY-63/78 Plastic Thermoforming Machine For PET Cake Box
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Our Expertise
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